Presentation is loading. Please wait.

Presentation is loading. Please wait.

TILSTIC GUYS THERE IS LUCK SOMETIMES IT CLICK GURU MOORTHY .S

Similar presentations


Presentation on theme: "TILSTIC GUYS THERE IS LUCK SOMETIMES IT CLICK GURU MOORTHY .S"— Presentation transcript:

1 TILSTIC GUYS THERE IS LUCK SOMETIMES IT CLICK GURU MOORTHY .S
SENTHIL KUMAR .G LOKESH .S CHANDRA MOHAN .K THERE IS LUCK SOMETIMES IT CLICK (DON’T WAIT….)

2 INTRODUCTION It is special purpose machine by using Allen Bradley plc. This is used to manufacture the clip, which is used in starter of four wheelers. The purpose of the clip is to join the copper winding and commutator In inside the starter. For this machine we designed electrical panel board by using plc, relay board, smps, mcb, transformer, pneumatic cylinder, solenoid coils, pushbutton etc… This machine consists of four pneumatic cylinders. They are Top cylinder, Bottom cylinder, Hold cylinder, Feeder cylinder. The bottom cylinder has three proximity sensors i) Top cylinder top sensor, ii) Top cylinder middle sensor, iii) Top cylinder bottom sensor. The bottom cylinder has one proximity sensor as well as hold cylinder and feeder cylinder has each separate proximity sensor. Photo guard is attached in this machine, its for safety purpose when the photo guards detects some interrupts it will stop the machine completely. This machine can be run in two modes they are auto mode and manual mode. In manual mode the operator can control this machine through the operator panel.

3 Output Terminal Blocks
BLOCK DIAGRAMS: Allen Bradley PLC Relay Module Output Terminal Blocks Solenoids Sensors Operator Panel Input Terminal Blocks

4 PANEL VIEW: TERMINAL BLOCKS PLC MCB’s SMPS TRUNKING TRANSFORMER
RELAY MODULE’s PANEL VIEW:

5 OPERATOR PANEL TTS TMS E T B H F RST A/M HS TBS FS BS
TOP SOLENOID TTS OPERATOR PANEL TMS E T B H F RST A/M HOLD HS TBS BOTTOM SOLENOID FEEDER FS BS E - EMERGECY STOP A/M - AUTO/MANUAL RST - RESET T - TOP CYL PUSHBUTTON B - BOTTOM CYL PUSH BUTTON H - HOLD CYL PUSHBUTTON F - FEEDER CYL PUSHBUTTON

6 SOFTWARE REQUIREMENTS:
Hardware Requirements: SOFTWARE REQUIREMENTS: Allen Bradley PLC micrologix1100 series A Relay Module’s Mcb’s Switch Mode Power Supply (SMPS) Transformer Solenoid coil’s Read switch Terminal Blocks Push Buttons Photo Guard RS LOGIX 500

7 PLC INPUT’S 24v (+) INTPUT TERMINAL BLOCKS
SO S S S S S S S S S S S S S S14 INTPUT TERMINAL BLOCKS I I I I I I I I I I I I I I I14

8 INPUT LIST OUTPUT LIST I0 Emergency stop I1 Manual \ Auto I2
Top cylinder Up \ Down (PB) I3 Bottom cylinder Up \ Down (PB) I4 Hold cylinder ON \ OFF (PB) I5 Feeder cylinder ON \ OFF(PB) I6 Reset I7 Cycle Start I8 Top cylinder Top Read switch I9 Top cylinder Middle Read switch I10 Top cylinder Bottom Read switch I11 Bottom Forward Read switch I12 Hold down Read switch I13 Feed Forward Read switch I14 Photo Guard I15 Spare OUTPUT LIST O0 Ram down Solenoid O1 Ram Up Solenoid O2 Bottom Cylinder Up O3 Bottom cylinder Down O4 Hold ON Solenoid O5 Feeder ON Solenoid O6 Tool Change Indicator O7 Cycle ON Lamp O8 Spare O9 Home O10 Fault Lamp O11

9 PLC OUPUT’S RELAY OUTPUT O N O0 O1 O2 O3 O4 O5 O6 O7 O8 O9 O10 O11
R R R R R R6 F A U L T M P RELAY OUTPUT C Y L E O N A M P T I O N O D L I C C H A A T N O G R E S P A R E S P A R E H O M E

10 OUTPUT TERMINAL BLOCKS
24 V (+) Ra m up sol en oid Ram do wn sol eno id Bot to m up sol en oid Fee d ON sol en oid Bot to m do wn sol en oid Hol d ON sol en oid R R R R R R6 OUTPUT TERMINAL BLOCKS

11

12 ADVANTAGES THIS IS A SPECIAL PURPOSE MACHINE, OPERATE IN BOTH MANUAL AND AUTO MODE ITS VERY EFFICIENCY AND ALSO REDUCE MAN POWER IT PRODUCES 32CLIPS PER MINUTE IT SAVES TIME AND COST


Download ppt "TILSTIC GUYS THERE IS LUCK SOMETIMES IT CLICK GURU MOORTHY .S"

Similar presentations


Ads by Google