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GURU MOORTHY.S SENTHIL KUMAR.G LOKESH.S CHANDRA MOHAN.K (DON’T WAIT….)

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Presentation on theme: "GURU MOORTHY.S SENTHIL KUMAR.G LOKESH.S CHANDRA MOHAN.K (DON’T WAIT….)"— Presentation transcript:

1 GURU MOORTHY.S SENTHIL KUMAR.G LOKESH.S CHANDRA MOHAN.K (DON’T WAIT….)

2 INTRODUCTION It is special purpose machine by using Allen Bradley plc. This is used to manufacture the clip, which is used in starter of four wheelers. The purpose of the clip is to join the copper winding and commutator In inside the starter. For this machine we designed electrical panel board by using plc, relay board, smps, mcb, transformer, pneumatic cylinder, solenoid coils, pushbutton etc… This machine consists of four pneumatic cylinders. They are Top cylinder, Bottom cylinder, Hold cylinder, Feeder cylinder. The bottom cylinder has three proximity sensors i) Top cylinder top sensor, ii) Top cylinder middle sensor, iii) Top cylinder bottom sensor. The bottom cylinder has one proximity sensor as well as hold cylinder and feeder cylinder has each separate proximity sensor. Photo guard is attached in this machine, its for safety purpose when the photo guards detects some interrupts it will stop the machine completely. This machine can be run in two modes they are auto mode and manual mode. In manual mode the operator can control this machine through the operator panel.

3 Allen Bradley PLC Allen Bradley PLC Relay Module Output Terminal Blocks Solenoids Sensors Operator Panel Input Terminal Blocks BLOCK DIAGRAMS:

4 TERMINAL BLOCKS PLC MCB’s SMPS TRUNKING TRANSFOR MER RELAY MODULE’s TRUNKING PANEL VIEW:

5 HOLDHOLD HOLDHOLD FEEDER TTS TMS TBS HS FS BS E E T T B B H H F F RST A/M E - EMERGECY STOP A/M - AUTO/MANUAL RST - RESET T - TOP CYL PUSHBUTTON B - BOTTOM CYL PUSH BUTTON H - HOLD CYL PUSHBUTTON F - FEEDER CYL PUSHBUTTON E - EMERGECY STOP A/M - AUTO/MANUAL RST - RESET T - TOP CYL PUSHBUTTON B - BOTTOM CYL PUSH BUTTON H - HOLD CYL PUSHBUTTON F - FEEDER CYL PUSHBUTTON OPERATOR PANEL

6 Allen Bradley PLC micrologix1100 series A Relay Module’s Mcb’s Switch Mode Power Supply (SMPS) Transformer Solenoid coil’s Read switch Terminal Blocks Push Buttons Photo Guard Allen Bradley PLC micrologix1100 series A Relay Module’s Mcb’s Switch Mode Power Supply (SMPS) Transformer Solenoid coil’s Read switch Terminal Blocks Push Buttons Photo Guard RS LOGIX 500

7 24v (+) SO S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 PLC INPUT’S I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 INTPUT TERMINAL BLOCKS

8 INPUT LIST OUTPUT LIST

9 PLC OUPUT’S R1 R2 R3 R4 R5 R6 RELAY OUTPUT T I O N O D L I C H A A T N O G R E CYCLEONLAMPCYCLEONLAMP SPARESPARE SPARESPARE HOMEHOME FAULTLAMPFAULTLAMP O0 O1 O2 O3 O4 O5 O6 O7 O8 O9 O10 O11

10 RA M UP SOL EN OID RAM DO WN SOL ENO ID BOT TO M UP SOL EN OID FEE D ON SOL EN OID BOT TO M DO WN SOL EN OID HOL D ON SOL EN OID R1 R2 R3 R4 R5 R6 OUTPUT TERMINAL BLOCKS 24 V (+)

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