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HELLER Group Solutions worldwide.. Gebr. Heller Maschinenfabrik GmbH The HELLER Group: solutions worldwide HELLER in a nutshell  Major global supplier.

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Presentation on theme: "HELLER Group Solutions worldwide.. Gebr. Heller Maschinenfabrik GmbH The HELLER Group: solutions worldwide HELLER in a nutshell  Major global supplier."— Presentation transcript:

1 HELLER Group Solutions worldwide.

2 Gebr. Heller Maschinenfabrik GmbH The HELLER Group: solutions worldwide HELLER in a nutshell  Major global supplier of metal cutting solutions  Founded in: 1894  Turnover 2013: 533 m. EUR  Employees wordwide:  Subsidiaries in Europe, North and South America and Asia 2

3 Gebr. Heller Maschinenfabrik GmbH History: milestones in mechanical engineering since 1894 The HELLER Group: solutions worldwide From craftsman's business to globally operating group of companies From bench vice production to highly flexible manufacturing system 3

4 Gebr. Heller Maschinenfabrik GmbH The HELLER Group: solutions worldwide 4 Staff: the key to our success Employees 2012: 2,450  Sales 100  Application & Engineering 500  Production & Logistics 950  Service 500  Administration & IT 250 Total no. of employees2,300  Trainees150

5 Gebr. Heller Maschinenfabrik GmbH HELLER production network: quality „Made by HELLER“ The HELLER Group: solutions worldwide 5 5 production plants in Europe, America und Asia CHINA Changzhou BRAZIL Sorocaba ENGLAND Redditch USA Troy, MI Germany Nürtingen

6 Gebr. Heller Maschinenfabrik GmbH Customer proximity The HELLER Group: solutions worldwide 6 30 sales and service bases worldwide CHINA Beijing Changzhou Changchun Shanghai Chongqing Nanning BRAZIL Sorocaba BeloHorizonte Gravataí Joinville GERMANY Nürtingen Goslar Hattingen Kirchheim Nuremberg Saarbrücken Salem UNITED KINGDOM Redditch FRANCE Paris ITALY Verona RUSSIA Yekaterinburg SWEDEN Värnamo SWITZER- LAND Niederbüren SLOVAKIA Vráble SPAIN Barcelona USA Troy, MI MEXICO Queretaro INDIA Pune SINGAPORE Singapore THAILAND Bangkok

7 Gebr. Heller Maschinenfabrik GmbH Systematic expansion of the product portfolio 7 RFK/RFN/DRZ series MC series: 4- & 5-axis modules H series: 4-axis machining centres with pallet changer H 2000H 4000H 4500H 5000H 6000H 8000H H H F series: 5-axis machining centres equipped with pallet changer (FP) or in table design (FT) FP 2000FP 4000FT/FP 6000FT/FP 8000FP 10000FP C series: 5-axis mill/turning centres with pallet changer CP 2000CP 4000CP 6000CP 8000CP 10000H 12000H TRS/MPC/VKM series: special-purpose solutions The HELLER Group: solutions worldwide RFK DRZ RFN MC 20 CBC TRS 4000 MPC 400VKM (Wenzler)

8 Gebr. Heller Maschinenfabrik GmbH Systematic expansion of the product portfolio 8 H series: 4-axis machining centres with pallet changer H 2000H 4000H 4500H 5000H 6000H 8000H H H The HELLER Group: solutions worldwide  Work area [mm]630/630/630up to2.400/1.600/1.600  Pallet size [mm]400 x 500up to x  Clamping weight [kg]1.000up to  Spindle rating [kW]*38up to 60  Spindle torque [Nm]*242up to * S6/40%

9 Gebr. Heller Maschinenfabrik GmbH Systematic expansion of the product portfolio 9 F series: 5-axis machining centres equipped with pallet changer (FP) or in table design (FT) FP 2000FP 4000FT/FP 6000FT/FP 8000FP 10000FP The HELLER Group: solutions worldwide  Work area [mm]800/630/875up to x x  Pallet size [mm]400 x 500up to1.000 x  Clamping weight [kg]800up to  Spindle rating [kW]*40up to60  Spindle torque [Nm]*80up to1.146 * S6/40%

10 Gebr. Heller Maschinenfabrik GmbH Systematic expansion of the product portfolio 10 C series: 5-axis mill/turning centres with pallet changer CP 2000CP 4000CP 6000CP 8000CP 10000H 12000H The HELLER Group: solutions worldwide  Work area [mm]800/630/875up to x x  Pallet size [mm]400 x 500up to x  Clamping weight [kg]800up to4.000  Spindle rating [kW]*40up to60  Spindle torque [Nm]*80up to1.146 * S6/40%

11 Gebr. Heller Maschinenfabrik GmbH Systematic expansion of the product portfolio 11 RFK/RFN/DRZ series RFK DRZ RFN The HELLER Group: solutions worldwide  Max. workpiece length [mm]500up to1.250  Swing diameter [mm]160up to290  Tool diameter [mm]230up to800  Max. performance [kW]30up to80  Max. torque [Nm]1.500up to8.400

12 Gebr. Heller Maschinenfabrik GmbH Systematic expansion of the product portfolio 12 MC series: 4- & 5-axis modules MC 20 TRS/MPC/VKM series: special-purpose solutions TRS 4000MPC 400 VKM (Wenzler) The HELLER Group: solutions worldwide Individual configurable project machine

13 Gebr. Heller Maschinenfabrik GmbH HELLER Group 13 HELLER means MILLING HELLER Group: solutions worldwide

14 Gebr. Heller Maschinenfabrik GmbH HELLER Group 14 HELLER means PRECISION HELLER Group: solutions worldwide

15 Gebr. Heller Maschinenfabrik GmbH HELLER Group 15 HELLER means FLEXIBILITY High quantities HELLER Group: solutions worldwide Variety of workpiece types Quantity: 1 piece

16 Gebr. Heller Maschinenfabrik GmbH HELLER Group 16 HELLER means PROCESS COMPETENCE HELLER Group: solutions worldwide

17 Gebr. Heller Maschinenfabrik GmbH HELLER Facing slide / Outfacing The HELLER Group: solutions worldwide 17 GeneratingTurningGroovingCompensation Wear-

18 Gebr. Heller Maschinenfabrik GmbH The HELLER Group: solutions worldwide Automotive suppliers  Customer:  ZF Saarbrücken  Product: Manufacturing System ModuleLine  Step 1: 2x MC20, 2x MC200  Step 2: 6x MC20, 6x MC200  Workpiece:  Gearbox, Aluminium 18

19 Gebr. Heller Maschinenfabrik GmbH The HELLER Group: solutions worldwide Light duty industry  Customer:  Fiat Powertrain Technologies, Bielsko Biala (PL)  Product:  Manufacturing System ModuleLine (30x MC10), 2x MCi25, 4x MCH250  Workpiece:  Cylinder block, 2 cylinders, cast iron 19

20 Gebr. Heller Maschinenfabrik GmbH The HELLER Group: solutions worldwide Heavy duty industry  Customer:  MAN Nürnberg  Product:  4 Flexible Manufacturing Systems with 18x MCH 400 and direct loading  Workpiece:  Cylinder block 6 cylinders, cast iron 20

21 Gebr. Heller Maschinenfabrik GmbH Agricultural machinery industry 21  Customer:  John Deere  Product:  10x MCH 300  6x MCH 250  3x MCH 280  5x MCH 250  Workpiece:  Gear housing  PTO housing  Rear axle cover  Differential housing The HELLER Group: solutions worldwide

22 Gebr. Heller Maschinenfabrik GmbH Construction machinery industry 22  Customer:  Liebherr Machines Bulle SA  Product:  30 x MCH 350/400/450  Workpiece (u.a.):  Straight-four engine  Straight-six engine  Straight-twelve engine The HELLER Group: solutions worldwide

23 Gebr. Heller Maschinenfabrik GmbH The HELLER Group: solutions worldwide Drive Technology  Customer:  Voith Heidenheim  Product:  5 axis Machining Centre MCH 280-C  Technology:  Gear teeth milling uP-Gear Technology  Workpiece:  Bevel gear, steel 23

24 Gebr. Heller Maschinenfabrik GmbH Industrial machinery The HELLER Group: solutions worldwide  Customer:  HOMAG Group  Product:  Machining centres H 4000; FP 4000  Workpiece:  Horizontal slide for milling units for woodworking machines 24

25 Gebr. Heller Maschinenfabrik GmbH Industrial machinery The HELLER Group: solutions worldwide  Customer:  KSB AG  Product:  Machining centres MCH 280, MCH 300  Workpiece:  Stop valve / armature 25

26 Gebr. Heller Maschinenfabrik GmbH Industrial machinery  Customer:  GEMÜ  Product:  Machining centre MCH 280 C  Workpiece:  Multi-port-valve 26 The HELLER Group: solutions worldwide

27 Gebr. Heller Maschinenfabrik GmbH Mould and die  Customer:  Georges Pernoud SA  Product:  Machining centre MCH 350 C  Workpiece:  Components for injection moulds 27 The HELLER Group: solutions worldwide

28 Gebr. Heller Maschinenfabrik GmbH The HELLER Group: solutions worldwide Power-driven hand tools  Customer:  Metabo Nürtingen  Product:  Machining Centre MC16  Workpiece:  Housing, pressure die casting 28

29 Gebr. Heller Maschinenfabrik GmbH Erkunt Sanayi A.S., Ankara, Turkey The HELLER Group: solutions worldwide 29

30 Gebr. Heller Maschinenfabrik GmbH Contact The HELLER Group: solutions worldwide 30  Gebr. HELLER Maschinenfabrik GmbH, Germany => Robert Derwart  Strojotehnika d.o.o. Stipo Maric Zagorska Soblinec

31 The HELLER Group – Thank you Solutions worldwide


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