2 OVERVIEW Course Description Proposed Master Course Schedule Training Improvement ProcessWork to DateScheduleCurrent Efforts for PPC FieldingPPC Outfitting MetricsOutfitting Issues
3 SGCP OPERATOR COURSE – CIN# A-652-0500X COURSE DESCRIPTION:Course Mission Statement:The Surface Shipboard Gage Calibration Operator course is designed to provide selected naval and other authorized personnel with the knowledge and skills to operate Surface Shipboard Gage Calibration Standards.
4 Master Course Schedule (proposed) Training to include use of PMS MIP Series 9802/XXX (9802/001 for 1127; 9802/004 for 3666; 9802/PPC for 3731; 9802/002 for 3604; 9802/003 for 3605; 9802/006 for TSD 650)Planned inclusion to course curriculum is Differential (Barton) Gages and Detroit Style Switches. Modifications will include the addition of knowledge material to Topic 2.1 (Pressure Principles) and Topic 3.1 (Temperature Principles). Development of practical application Job Sheets for pressure and temperature calibration of these gages and switches are required in Labs The technical manual reference is S700-B4-PRO-010.
5 Training Improvement Process PPC, Torque, SGCP TECH Data will be added to current curriculumIn order to update Current Training :Navy Systems Training Plan (NSTP) must be updatedDraft is complete (pending approval/final course rev)Torque and Portable Pressure Calibrator to be includedLegacy equipment retained1040C is not included in the current POI per TYCOMsFront End Analysis (FEA) must be completedGaps identified have been incorporated into the POICRL, 9802 MRC’s, Safety, Barton Gages, Detroit style switches, New pressure and torque standards added.Business Case has been developed, pending reviewProposed Course length extended to 7 days review by CNET, TYCOMSStandards Repair Course at Corry Station - Not reviewed
6 WORK TO DATE Updated NTSP, BCA and FEA Changes pending final COI review and updatePPC OEM delivered training incorporated into waterfront trainingProvided to CNE Norfolk 3 instructorsCNE has reviewed courseware provided by NAVSEA 04Waterfront training is in place and on-goingDeveloped initial outfitting strategy to support PPC delivery to shipsTYCOMS coordinatingCompleted rewrite of modules 1.1, 1.2, 4.1, 4.2Staffed to SYSCOM Subject matter expertsLegacy Course material converted to WORD FormatTo aid in material review comments/track change process
7 SCHEDULE 2009 X = Activity [C] = draft due [F] = document finalized Event% CompFebMarAprMayJunJulAugSepReview Requirements100Receive OEM Training MaterialDraft FEA / Task AnalysisDraft BCA80XFDraft NTSPCOI Revisions50SME TYCOM Review30Conduct PilotTBDX = Activity [C] = draft due [F] = document finalized
8 CURRENT EFFORTS For PPC Fielding Two Step approach – near termInitial outfitting training support (IN PLACE)Major basinsSustainment Training – long termProvided by CNE sites as Surface Ship trainingTYCOMS and Subject Matter Experts to review COIMaster Schedule, Modules 1.1, 1.2 and 4.1, 4.2 under review now.Temp, Pressure, Barton and Detroit switch modules to follow
9 PPC Outfitting Metrics BASINBAHRAINEVERETTGAETAGROTONGUAMMAYPORTNORFOLKPEARL HBRSAN DIEGOSASEBOYOKOSUKASCNACU2AS1CG4637DDG2110FFG12LCCLCSLPDLSDMCM9MSTSSN1585TOTALS20552650FIELDED TO DATE311614Total sets outfitted to date: OPN: 75 sets; SCN 14 sets
10 PPC – Phosphate ester issue From Naval Ships Technical Manual 556SYNTHETIC FIRE RESISTANT FLUIDS (PHOSPHATE ESTER BASE). Tertiary butylated triphenyl phosphate fluids per MIL-H have been used in aircraft elevators and other surface ship hydraulic systems where a fire resistant fluid is required. The current formulation, MIL-H Revision C and later is not toxic and less irritating than earlier formulations. The improved formulation is recognized by its blue color while the earlier formulations were green in color. Use only fluids in containers marked MIL-H Rev C, or later. Care is required in handling MIL-H fluid. See paragraph for handling precautions and protective equipment.
11 PPC – Phosphate ester issue From TAMS Executive Board meeting March 24, 2009NAVSEA TMDE will establish a engineering study to evaluate the viability of the proposed Heavy Duty Exception Trap for use with fluids as identified by NAVSEA/NAVAIR used in conjunction with aircraft and ammunition elevators onboard air-capable vessels.Testing to be accomplished at two sites: NSWCCD Philadelphia and NSWC CoronaTo date: request into King Nutronics on part ordering information on four traps for testing.
12 Outfitting Issues to Date Use of Teflon tape on the hand pump output fitting. These are AN fittings and Teflon thread tape should NOT be used when making AN connections.Additional priming to overcome the lack of humidity within the hand pump. Priming required to re-moisturize internal seals to minimize pressure leaks.During outfitting in Pearl Harbor, contaminants have been found during initial priming in several of the sets recently delivered to Navy. Report with findings has been sent to King Nutronics who is working with their suppliers to determine source of debris.
13 POC LIST NSWCCD-SSES 953 – SISCAL ISEA NAVSEA Contractor Support Ed Gormley (215)NAVSEAKisan Pandit SEA 04RM3 (202)Technical Warrant HolderDave Young SEA 04RM32 (202)SISCAL Program ManagerKathy Saunders SEA 04RM34 (757) ext 131TMDE Program Manager 9acting) PPC Initial Outfitting, ILSJeff Anderson SEA 04RM34 (757) ext 127TMDE Deputy Program Manager PPC Calibration logisticsContractor SupportMike Litwin CACI (757)
14 Questions ? Email me at: Kathleen.email@example.com Ideas, comments and suggestions ?Call me at: ext 131
16 SGCP Training Backup Slide STUDENT THROUGHPUT:AFLOAT TRAINING GROUP, MID PACIFICCENTER FOR NAVAL ENGINEERING, NORFOLK 225CENTER FOR NAVAL ENGINEERING, SAN DIEGO 126GROTONTRAINING SUPPORT, WEST PACIFIC 108BANGORKINGS BAYKINGS BAY MTT 48RMC’s ?Guam ?ATTRITION: 0LENGTH:LENGTH 5 DAYSCLASS HOURS: 23LAB HOURS: 17
17 Master Course Schedule Day 1Topic Curriculum Time (Hrs)1.1 Course Indoctrination and Orientation 11.2 Navy Metrology and Calibration (METCAL); ShipboardInstrumentation and Systems Calibration (SISCAL) 2 (orig is 3)2.1 Pressure Calibration Concepts and Principles 3 (orig is 4)2.2 Principles of Operation and Application of 1127 Pressure Unit 2 (orig is 1)Day 2Exam Lab Safety Demonstration (includes written knowledge test) 1Lab 1 * Demonstration and Trainee use of 1127 Pressure Unit 3 (orig is 2)2.3 Principles of Operation and Application of 3666 (series) Pressure Unit 2Lab 2 * Demonstration and Trainee use of 3666 (series) Pressure Unit 2 (orig is 2)Day 3Lab 2 (cont’) * Trainee use 3666 (series) Pressure Unit 1 “ “2.4 Principles of Operation and Application of 3721 (series) PPC Units 3Lab 3 * Demonstration and Trainee use of 3721 (series) PPC Units 4
18 Master Course Schedule Day 4Topic Curriculum Time (Hrs)Lab 3 (cont’) * Trainee use of 3721 PPC Units 43.1 Temperature Calibration Concepts and Principles 1 (orig is 2)3.2 Principles of Operation and Application of 3605/3604 Thermo Unit 2Lab 4 * Demonstration and Trainee use of 3605/3604 Thermo Unit 1 (orig is 4)Day 5Lab 4 (cont’) * Demonstration and Trainee use of 3605/3604 Thermo Unit 2 “ “4.1 Torque Calibration Concepts and Principles 24.2 Principles of Operation and Application of TSD 650 Torque System 1Lab 5 * Demonstration and Trainee use of TSD 650 Torque System 3 (orig is 2)Day 6Exam Knowledge test (written) 2Exam Performance (Lab) 6Day 7 (TBD)Introduction to Calibration of Barton GagesIntroduction to Calibration of Detroit SwitchesLAB (Detroit and Barton Gages and Switches) 3EXAM
19 Heavy Duty Exception Fluid Kit Kit will be contained in a Pelican type transit case of approximate dimensions 16" x 13" x 6".Kit Contents:1/ea. 3ft test hose1/ea. 6ft. test hose1/ea. Heavy Duty Exception Fluid trap (see attached photo) Constructed of stainless steel, EPDM o-rings and borosilicate armored glass.1/ea. Adapter fittings kit1/ea. Exception trap adapter kit (45 and 90 degree elbow fittings, stainless steel) 1/ea. Exception trap o-ring kitVolume of trap is 3.7 oz., much larger than the standard trap provided with the 3731 (1.5 oz.)Total Price per kit: $4,056.00
23 Configuration For Fresh (potable) Water, Air and Refrigerants Part number:SCATNSN: 7ZFor Hydraulic oil, Seawater and Exception FluidsPart number:SCAT 5090NSN: 7Z
24 Configuration Model 3731 Portable Pressure Calibrator Kit is comprised of:One Druck Hand pump – part# PV411AFour Crystal Engineering Digital Pressure Gages, part#:; ; ;Hose kit assemblyHydraulic Reservoir assemblyHydraulic & exception fluid trap assemblyAccessory KitAdapter Fittings Kit
25 METRL Entries 3731-2-1:Pneumatic Portable Pressure Calibrator CAGE: (listed as SR): Hydraulic Portable Pressure Calibrator/300/3000/6000: Pressure HeadCAGE: 1PS62 (listed as 24 months)PV411A: Portable Pressure Hand PumpCAGE: 1CE49 (listed as NCR)Note: ALL entries to be reflected by JUNE 2009 METPRO