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Kathy Saunders NAVSEA TMDE SGCP Operator Training and and Portable Pressure Calibrator Outfitting Update.

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Presentation on theme: "Kathy Saunders NAVSEA TMDE SGCP Operator Training and and Portable Pressure Calibrator Outfitting Update."— Presentation transcript:

1 Kathy Saunders NAVSEA TMDE SGCP Operator Training and and Portable Pressure Calibrator Outfitting Update

2 2 OVERVIEW Course Description Proposed Master Course Schedule Training Improvement Process Work to Date Schedule Current Efforts for PPC Fielding PPC Outfitting Metrics Outfitting Issues

3 3 SGCP OPERATOR COURSE – CIN# A X COURSE DESCRIPTION: Course Mission Statement: The Surface Shipboard Gage Calibration Operator course is designed to provide selected naval and other authorized personnel with the knowledge and skills to operate Surface Shipboard Gage Calibration Standards.

4 4 Master Course Schedule (proposed) Training to include use of PMS MIP Series 9802/XXX (9802/001 for 1127; 9802/004 for 3666; 9802/PPC for 3731; 9802/002 for 3604; 9802/003 for 3605; 9802/006 for TSD 650) Planned inclusion to course curriculum is Differential (Barton) Gages and Detroit Style Switches. Modifications will include the addition of knowledge material to Topic 2.1 (Pressure Principles) and Topic 3.1 (Temperature Principles). Development of practical application Job Sheets for pressure and temperature calibration of these gages and switches are required in Labs 1-4. The technical manual reference is S700-B4-PRO-010.

5 5 Training Improvement Process PPC, Torque, SGCP TECH Data will be added to current curriculum In order to update Current Training : Navy Systems Training Plan (NSTP) must be updated Draft is complete (pending approval/final course rev) Torque and Portable Pressure Calibrator to be included Legacy equipment retained 1040C is not included in the current POI per TYCOMs Front End Analysis (FEA) must be completed Gaps identified have been incorporated into the POI CRL, 9802 MRC’s, Safety, Barton Gages, Detroit style switches, New pressure and torque standards added. Business Case has been developed, pending review Proposed Course length extended to 7 days review by CNET, TYCOMS Standards Repair Course at Corry Station - Not reviewed

6 6 WORK TO DATE Updated NTSP, BCA and FEA Changes pending final COI review and update PPC OEM delivered training incorporated into waterfront training Provided to CNE Norfolk 3 instructors CNE has reviewed courseware provided by NAVSEA 04 Waterfront training is in place and on-going Developed initial outfitting strategy to support PPC delivery to ships TYCOMS coordinating Completed rewrite of modules 1.1, 1.2, 4.1, 4.2 Staffed to SYSCOM Subject matter experts Legacy Course material converted to WORD Format To aid in material review comments/track change process

7 7 SCHEDULE 2009 Event % Comp FebMarAprMayJunJulAugSep Review Requirements 100 Receive OEM Training Material 100 Draft FEA / Task Analysis 100 Draft BCA 80XF Draft NTSP 80XF COI Revisions 50XXXX SME TYCOM Review 30XXXF Conduct Pilot TBDX X = Activity [C] = draft due [F] = document finalized

8 8 CURRENT EFFORTS For PPC Fielding Two Step approach – near term Initial outfitting training support (IN PLACE) Major basins Sustainment Training – long term Provided by CNE sites as Surface Ship training TYCOMS and Subject Matter Experts to review COI Master Schedule, Modules 1.1, 1.2 and 4.1, 4.2 under review now. Temp, Pressure, Barton and Detroit switch modules to follow

9 9 PPC Outfitting Metrics BASINBAHRAINEVERETTGAETAGROTONGUAMMAYPORTNORFOLK PEARL HBR SAN DIEGO SASEBOYOKOSUKASCN ACU 2 2 AS 1 1 CG DDG FFG LCC 1 1 LCS 1 LPD LSD 6 42 MCM3 92 MST 4 1 SSN TOTALS FIELDED TO DATE Total sets outfitted to date: OPN: 75 sets; SCN 14 sets

10 10 PPC – Phosphate ester issue From Naval Ships Technical Manual SYNTHETIC FIRE RESISTANT FLUIDS (PHOSPHATE ESTER BASE). Tertiary butylated triphenyl phosphate fluids per MIL-H have been used in aircraft elevators and other surface ship hydraulic systems where a fire resistant fluid is required. The current formulation, MIL-H Revision C and later is not toxic and less irritating than earlier formulations. The improved formulation is recognized by its blue color while the earlier formulations were green in color. Use only fluids in containers marked MIL-H Rev C, or later. Care is required in handling MIL-H fluid. See paragraph for handling precautions and protective equipment.

11 11 PPC – Phosphate ester issue From TAMS Executive Board meeting March 24, 2009 NAVSEA TMDE will establish a engineering study to evaluate the viability of the proposed Heavy Duty Exception Trap for use with fluids as identified by NAVSEA/NAVAIR used in conjunction with aircraft and ammunition elevators onboard air-capable vessels. Testing to be accomplished at two sites: NSWCCD Philadelphia and NSWC Corona To date: request into King Nutronics on part ordering information on four traps for testing.

12 12 Outfitting Issues to Date Use of Teflon tape on the hand pump output fitting. These are AN fittings and Teflon thread tape should NOT be used when making AN connections. Additional priming to overcome the lack of humidity within the hand pump. Priming required to re-moisturize internal seals to minimize pressure leaks. During outfitting in Pearl Harbor, contaminants have been found during initial priming in several of the sets recently delivered to Navy. Report with findings has been sent to King Nutronics who is working with their suppliers to determine source of debris.

13 13 POC LIST NSWCCD-SSES 953 – SISCAL ISEA Ed Gormley(215) NAVSEA Kisan PanditSEA 04RM3(202) Technical Warrant Holder Dave YoungSEA 04RM32(202) SISCAL Program Manager Kathy SaundersSEA 04RM34(757) ext 131 TMDE Program Manager 9acting) PPC Initial Outfitting, ILS Jeff AndersonSEA 04RM34(757) ext 127 TMDE Deputy Program Manager PPC Calibration logistics Contractor Support Mike Litwin CACI(757)

14 14 Questions ? me at: Call me at: ext 131 Ideas, comments and suggestions ?

15 Backup Slides

16 16 SGCP Training Backup Slide STUDENT THROUGHPUT: AFLOAT TRAINING GROUP, MID PACIFIC 72 CENTER FOR NAVAL ENGINEERING, NORFOLK 225 CENTER FOR NAVAL ENGINEERING, SAN DIEGO 126 GROTON 64 TRAINING SUPPORT, WEST PACIFIC 108 BANGOR 144 KINGS BAY 144 KINGS BAY MTT 48 RMC’s ? Guam ? ATTRITION: 0 LENGTH: LENGTH 5 DAYS CLASS HOURS: 23 LAB HOURS: 17

17 17 Master Course Schedule Day 1 TopicCurriculumTime (Hrs) 1.1Course Indoctrination and Orientation 1 1.2Navy Metrology and Calibration (METCAL); Shipboard Instrumentation and Systems Calibration (SISCAL)2 (orig is 3) 2.1Pressure Calibration Concepts and Principles 3 (orig is 4) 2.2Principles of Operation and Application of 1127 Pressure Unit2 (orig is 1) Day 2 ExamLab Safety Demonstration (includes written knowledge test)1 Lab 1* Demonstration and Trainee use of 1127 Pressure Unit3 (orig is 2) 2.3Principles of Operation and Application of 3666 (series) Pressure Unit2 Lab 2* Demonstration and Trainee use of 3666 (series) Pressure Unit2 (orig is 2) Day 3 Lab 2 (cont’)* Trainee use 3666 (series) Pressure Unit1 “ “ 2.4Principles of Operation and Application of 3721 (series) PPC Units3 Lab 3* Demonstration and Trainee use of 3721 (series) PPC Units4

18 18 Master Course Schedule Day 4 TopicCurriculumTime (Hrs) Lab 3 (cont’)* Trainee use of 3721 PPC Units4 3.1Temperature Calibration Concepts and Principles1 (orig is 2) 3.2Principles of Operation and Application of 3605/3604 Thermo Unit2 Lab 4* Demonstration and Trainee use of 3605/3604 Thermo Unit1 (orig is 4) Day 5 Lab 4 (cont’)* Demonstration and Trainee use of 3605/3604 Thermo Unit2 “ “ 4.1Torque Calibration Concepts and Principles 2 4.2Principles of Operation and Application of TSD 650 Torque System1 Lab 5* Demonstration and Trainee use of TSD 650 Torque System3 (orig is 2) Day 6 ExamKnowledge test (written)2 ExamPerformance (Lab)6 Day 7 (TBD) Introduction to Calibration of Barton Gages1.5 Introduction to Calibration of Detroit Switches1.5 LAB(Detroit and Barton Gages and Switches)3 EXAM2

19 19 Heavy Duty Exception Fluid Kit Kit will be contained in a Pelican type transit case of approximate dimensions 16" x 13" x 6". Kit Contents: 1/ea. 3ft test hose 1/ea. 6ft. test hose 1/ea. Heavy Duty Exception Fluid trap (see attached photo) Constructed of stainless steel, EPDM o-rings and borosilicate armored glass. 1/ea. Adapter fittings kit 1/ea. Exception trap adapter kit (45 and 90 degree elbow fittings, stainless steel) 1/ea. Exception trap o-ring kit Volume of trap is 3.7 oz., much larger than the standard trap provided with the 3731 (1.5 oz.) Total Price per kit: $4,056.00

20 20 PPC – HEAVY DUTY EXCEPTION KIT

21 21 PPC HEAVY DUTY EXCEPTION TRAP

22 22 OEM Testing Report

23 23 Configuration For Fresh (potable) Water, Air and Refrigerants Part number: SCAT 5089 NSN: 7Z For Hydraulic oil, Seawater and Exception Fluids Part number: SCAT 5090 NSN: 7Z

24 24 Configuration Model 3731 Portable Pressure Calibrator Kit is comprised of: One Druck Hand pump – part# PV411A Four Crystal Engineering Digital Pressure Gages, part#: ; ; ; Hose kit assembly Hydraulic Reservoir assembly Hydraulic & exception fluid trap assembly Accessory Kit Adapter Fittings Kit

25 25 METRL Entries :Pneumatic Portable Pressure Calibrator CAGE: (listed as SR) : Hydraulic Portable Pressure Calibrator CAGE: (listed as SR) /300/3000/6000: Pressure Head CAGE: 1PS62 (listed as 24 months) PV411A: Portable Pressure Hand Pump CAGE: 1CE49 (listed as NCR) Note: ALL entries to be reflected by JUNE 2009 METPRO


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