2 D: Delivery : Reduce delivery time What is the World Class Manufacturing ?WCM (World Class Manufacturing) is prepared for increasing the shopfloor standards to a world class level with improvement and development in a systematic way.Focus Areas:S: Safety : to eliminate accidentQ: Quality : to way to reach the best production quality in worldwideC: Cost : Reduce production cost by reducing waste and lossD: Delivery : Reduce delivery timeE: Environment : Reduce environmental accidents to zero and reduce negative environmental effectsFiat Grup’da Yalın Dönüşümün adı Dünya Klasında Üretimdir.
3 WCM in IndustryWCM is a methodology used by many companies of automotive and various sectors worldwide:Fiat GroupChryslerRoyal MailVolvoAriston Thermo GroupSistema PolandTarkettElicaList of the firms involved in WCM Award Ceremony held in London in October
4 Factory WCM Program in Fiat World The WCM studies are carried out in about 150 factories of Fiat and Chrysler Group.Factory
5 WCM Program in the Suppliers Since 2008, the strategic suppliers of FIAT Group companies have been integrated into the WCM Program.Program2008200920102011201220132014FIAT GROUP(Worldwide)31660170350475565TOFAŞ27102328
6 WCM Basic Structure and Objectives SafetyQualityWorkplace OrganizationMaintenanceLogisticCostDeploymentTotal QualityControl(TQC)TotalIndustrial Eng.(TIE)TotalProductive Main.(TPM)Just in Time(JIT)Method &StandardsQualityImprovingProductiviteTechnicalEfficiencyService LevelFocus0 Defect0 Waste0 Breakdown0 StockTarget0 Accident
7 Improvement and Expansion World Class Manufacturing ApproachWhat is the Problem?Where?What is the priority?Waste/ Loss AnalysisRight MethodsImplementationImprovement and ExpansionEvaluation of ResultsBenefit / CostImplementation with DisciplineParticipation of all employees
9 TOFAŞ WCM Road MapTOFAŞ, which has been selected as the the first ‘Silver Factory’ of FIAT Group in 2009 with a 62-point WCM audit score, is trying to be the first ‘Golden Factory’ surpassing the 70-point in this year.
10 Improvement in Accident Frequencies 97 % TOFAŞ’s gains within 5-year WCM JourneyImprovement in Accident Frequencies %Reduction in Transformation Cost %Improvement in Hours per Vehicle %Improvement in Quality Indicators %Proposal per Person