2D: Delivery : Reduce delivery time What is the World Class Manufacturing ?WCM (World Class Manufacturing) is prepared for increasing the shopfloor standards to a world class level with improvement and development in a systematic way.Focus Areas:S: Safety : to eliminate accidentQ: Quality : to way to reach the best production quality in worldwideC: Cost : Reduce production cost by reducing waste and lossD: Delivery : Reduce delivery timeE: Environment : Reduce environmental accidents to zero and reduce negative environmental effectsFiat Grup’da Yalın Dönüşümün adı Dünya Klasında Üretimdir.
3WCM in IndustryWCM is a methodology used by many companies of automotive and various sectors worldwide:Fiat GroupChryslerRoyal MailVolvoAriston Thermo GroupSistema PolandTarkettElicaList of the firms involved in WCM Award Ceremony held in London in October
4Factory WCM Program in Fiat World The WCM studies are carried out in about 150 factories of Fiat and Chrysler Group.Factory
5WCM Program in the Suppliers Since 2008, the strategic suppliers of FIAT Group companies have been integrated into the WCM Program.Program2008200920102011201220132014FIAT GROUP(Worldwide)31660170350475565TOFAŞ27102328
6WCM Basic Structure and Objectives SafetyQualityWorkplace OrganizationMaintenanceLogisticCostDeploymentTotal QualityControl(TQC)TotalIndustrial Eng.(TIE)TotalProductive Main.(TPM)Just in Time(JIT)Method &StandardsQualityImprovingProductiviteTechnicalEfficiencyService LevelFocus0 Defect0 Waste0 Breakdown0 StockTarget0 Accident
7Improvement and Expansion World Class Manufacturing ApproachWhat is the Problem?Where?What is the priority?Waste/ Loss AnalysisRight MethodsImplementationImprovement and ExpansionEvaluation of ResultsBenefit / CostImplementation with DisciplineParticipation of all employees
9TOFAŞ WCM Road MapTOFAŞ, which has been selected as the the first ‘Silver Factory’ of FIAT Group in 2009 with a 62-point WCM audit score, is trying to be the first ‘Golden Factory’ surpassing the 70-point in this year.
10Improvement in Accident Frequencies 97 % TOFAŞ’s gains within 5-year WCM JourneyImprovement in Accident Frequencies %Reduction in Transformation Cost %Improvement in Hours per Vehicle %Improvement in Quality Indicators %Proposal per Person