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20 Novembre, 2010 WCM – WORLD CLASS MANUFACTURING PROGRAM.

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Presentation on theme: "20 Novembre, 2010 WCM – WORLD CLASS MANUFACTURING PROGRAM."— Presentation transcript:

1 20 Novembre, 2010 WCM – WORLD CLASS MANUFACTURING PROGRAM

2 What is the World Class Manufacturing ? Focus Areas:  S: Safety : to eliminate accident  Q: Quality : to way to reach the best production quality in worldwide  C: Cost : Reduce production cost by reducing waste and loss  D: Delivery : Reduce delivery time  E: Environment : Reduce environmental accidents to zero and reduce negative environmental effects WCM (World Class Manufacturing) is prepared for increasing the shopfloor standards to a world class level with improvement and development in a systematic way.

3 WCM in Industry WCM is a methodology used by many companies of automotive and various sectors worldwide: Fiat Group Chrysler Royal Mail Volvo Ariston Thermo Group Sistema Poland Tarkett Elica List of the firms involved in WCM Award Ceremony held in London in October 2010.

4 WCM Program in Fiat World The WCM studies are carried out in about 150 factories of Fiat and Chrysler Group. Factory

5 WCM Program in the Suppliers WCM@S Program2008200920102011201220132014 FIAT GROUP (Worldwide) 31660170350475565 TOFAŞ 27102328 Since 2008, the strategic suppliers of FIAT Group companies have been integrated into the WCM Program.

6 WCM Basic Structure and Objectives Cost Deployment Safety Productivite Total Industrial Eng. (TIE) Total Industrial Eng. (TIE) 0 Waste Workplace Organization Focus Quality Improving Quality Improving Method & Standards Total Quality Control (TQC) Total Quality Control (TQC) 0 Defect Quality Technical Efficiency Technical Efficiency Total Productive Main. (TPM) Total Productive Main. (TPM) 0 Breakdown Maintenance Service Level Just in Time (JIT) Just in Time (JIT) 0 Stock Logistic Target 0 Accident

7 Evaluation of Results World Class Manufacturing Approach Waste/ Loss Analysis Right Methods Implementation Improvement and Expansion What is the Problem? Where? What is the priority? Benefit / Cost Implementation with Discipline Participation of all employees

8 World Class Manufacturing Structure

9 TOFAŞ WCM Road Map TOFAŞ, which has been selected as the the first ‘Silver Factory’ of FIAT Group in 2009 with a 62-point WCM audit score, is trying to be the first ‘Golden Factory’ surpassing the 70-point in this year.

10 TOFAŞ’s gains within 5-year WCM Journey Improvement in Accident Frequencies 97 % Reduction in Transformation Cost 35 % Improvement in Hours per Vehicle 20 % Improvement in Quality Indicators 62 % Proposal per Person 38 Improvement in Accident Frequencies 97 % Reduction in Transformation Cost 35 % Improvement in Hours per Vehicle 20 % Improvement in Quality Indicators 62 % Proposal per Person 38

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