Presentation on theme: "20 Novembre, 2010 WCM – WORLD CLASS MANUFACTURING PROGRAM."— Presentation transcript:
20 Novembre, 2010 WCM – WORLD CLASS MANUFACTURING PROGRAM
What is the World Class Manufacturing ? Focus Areas: S: Safety : to eliminate accident Q: Quality : to way to reach the best production quality in worldwide C: Cost : Reduce production cost by reducing waste and loss D: Delivery : Reduce delivery time E: Environment : Reduce environmental accidents to zero and reduce negative environmental effects WCM (World Class Manufacturing) is prepared for increasing the shopfloor standards to a world class level with improvement and development in a systematic way.
WCM in Industry WCM is a methodology used by many companies of automotive and various sectors worldwide: Fiat Group Chrysler Royal Mail Volvo Ariston Thermo Group Sistema Poland Tarkett Elica List of the firms involved in WCM Award Ceremony held in London in October 2010.
WCM Program in Fiat World The WCM studies are carried out in about 150 factories of Fiat and Chrysler Group. Factory
WCM Program in the Suppliers Program FIAT GROUP (Worldwide) TOFAŞ Since 2008, the strategic suppliers of FIAT Group companies have been integrated into the WCM Program.
WCM Basic Structure and Objectives Cost Deployment Safety Productivite Total Industrial Eng. (TIE) Total Industrial Eng. (TIE) 0 Waste Workplace Organization Focus Quality Improving Quality Improving Method & Standards Total Quality Control (TQC) Total Quality Control (TQC) 0 Defect Quality Technical Efficiency Technical Efficiency Total Productive Main. (TPM) Total Productive Main. (TPM) 0 Breakdown Maintenance Service Level Just in Time (JIT) Just in Time (JIT) 0 Stock Logistic Target 0 Accident
Evaluation of Results World Class Manufacturing Approach Waste/ Loss Analysis Right Methods Implementation Improvement and Expansion What is the Problem? Where? What is the priority? Benefit / Cost Implementation with Discipline Participation of all employees
World Class Manufacturing Structure
TOFAŞ WCM Road Map TOFAŞ, which has been selected as the the first ‘Silver Factory’ of FIAT Group in 2009 with a 62-point WCM audit score, is trying to be the first ‘Golden Factory’ surpassing the 70-point in this year.
TOFAŞ’s gains within 5-year WCM Journey Improvement in Accident Frequencies 97 % Reduction in Transformation Cost 35 % Improvement in Hours per Vehicle 20 % Improvement in Quality Indicators 62 % Proposal per Person 38 Improvement in Accident Frequencies 97 % Reduction in Transformation Cost 35 % Improvement in Hours per Vehicle 20 % Improvement in Quality Indicators 62 % Proposal per Person 38