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PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS CONTEMPORARY CONSTRUCTION INDUSTRY IS IN SEARCH FOR SOLUTIONS;  EFFECTIVE EXECUTION OF LARGE PROJECT SITE.

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Presentation on theme: "PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS CONTEMPORARY CONSTRUCTION INDUSTRY IS IN SEARCH FOR SOLUTIONS;  EFFECTIVE EXECUTION OF LARGE PROJECT SITE."— Presentation transcript:

1 PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS CONTEMPORARY CONSTRUCTION INDUSTRY IS IN SEARCH FOR SOLUTIONS;  EFFECTIVE EXECUTION OF LARGE PROJECT SITE BY MAXIMIZING MECHANIZED SYSTEMS AT WORK PLACES  MINIMUM MATERIAL HANDLING AT PROJECT SITE WITHOUT REPEATATIONS AND WITH MINIMUM MANPOWER  GREATER SPEED, BETTER CONTROL OVER WORK CONSISTENCY AND MINIMUM WASTAGE OF RESOURCES  ENHANCED WORK FEASIBILITY AT HIGHER ELEVATIONS, RESTRICTED WORK SPACES  CONTROL OVER PROJECT EXECUTION TIME, ELIMINATING “ACTIVITY LAG TIME INTERVALS”

2 PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS MECHANIZED WORK EXECUTION ADOPTED TILL NOW EARTH WORK IN EXCAVATION AND FILLING CONCRETE MIXING, TRANSPORTING & PLACING CURING WATER DRAWING AND SPRAYING MATERIAL HANDLING (PARTIALLY) TILING, PLUMBING, FABRICATION ACTIVITIES (PARTLY) MECHANIZED WORK EXECUTION NOW BEING EXPLORED FOR  BLOCK MASONRY / WALL MAKING ITEMS  FACTORY MADE SHUTTERING / REINFORCEMENT FOR RCC WORK EXECUTION  PLASTERING WORK  PAINTING & FINISHING ACTIVITIES

3 PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS PERLCON – GIEMA SPRAY PLASTER SYSTEM – A WAY FORWARD TO MECHANIZED PLASTER WORK;  PERLCON – GIEMA SPRAY PLASTER SYSTEM EFFECTIVELY ELIMINATES NEED FOR HIGH MANPOWER  ENSURES MINIMUM MATERIAL HANDLING AT PROJECT SITE WITHOUT WASTAGE AND PILFERAGE  MAXIMIZES SPEED WITH BETTER WORK CONSISTENCY AND HIGHER ACCURACY AT WORK PLACES  ENHANCED WORK QUALITY, IRRESPECTIVE OF HIGHER ELEVATIONS, RESTRICTED WORK SPACES  OFFERS TOTAL CONTROL OVER PROJECT EXECUTION TIME, ELIMINATING SEVERAL ACTIVITY CYCLES

4 PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS USERS’ OBJECTIVE MECHANIZED MORTAR MIXING, HANDLING & SPRAYING OVER WALL / CEILING SURFACE GREATER CONTROL OVER SPRAYING RATE CONSISTENT MIXING PROCESS COMPACT, STURDY AND PORTABLE SYSTEM HIGHER RELIABILITY, EASY OPERATIONS PERLCON – GIEMA ADVANTAGE COMPACT, SAFER, SIMPLE DESIGN INDIGENEOUS MANUFACTURING IN-HOUSE TRAINING, TECHNICIANS COMPATIBLE PREMIX MORTAR SUPPLY DESIGN FOR MULTI-TASKING – CAN BE USED FOR GYPSUM PLASTER ALSO

5 PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS PERLCON – GIEMA SPRAY PLASTER SYSTEM : BLITZ TP 18  PROVEN GERMAN TECHNOLOGY – MADE AS PER GIEMA DESIGN UNDER LICESNCE  UNIQUE COMPACT MACHINE FOR DRY MORTAR MIXING WITH WATER ON CONTINUOUS BASIS, SIMULTANEOUS SPARYING OVER WALL / CEILING SURFACES THROUGH NOZZLE, WITH HELP OF COMPRESSED AIR, UP TO 50 M LINEAR DISTANCE  ALLOWS PERFECT CONTROL OVER WATER MIXING AND EASIER TO ACHIEVE LOWER PLASTER THICKNESS  EASY TO HANDLE, OPERATE AND MAINTAIN  DESIGNED TO ACHIEVE MAXIMUM OUTPUT WITH OPTIMUM MANPOWER REQUIREMENT  IDEAL FOR LIGHT WEIGHT SPRAY PLASTER MORTARS BUT CAN BE USED WITH DRY MIX HEAVY / LIGHT WEIGHT MORTARS AS WELL AS GYPSUM PLASTER – BY CHANGE OVER OF FEW ACCESSORIES

6 PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS PERLCON – GIEMA SPRAY PLASTER SYSTEM : BLITZ TP 18  DISCHARGE AT NOZZLE:UP TO 30 LIT/MIN APPROX. 3.0 CUM/4 HOURS (MACHINE WORKING AT 42.5% EFFICIENCY)  MIXING HOPPER:40 LIT CAPACITY  ELECTRICAL CONNECTION:3 PHASE 400 V/50HZ (IDEAL FOR INDIAN CONDITIONS)  DIMENSIONS / WEIGHT:1400 MM L X 620 MM B X 1020 MM H, WEIGHT – 114 KG  BASIC COMPONENTS:MIXER, SPRAY PUMP, WATER PUMP, WATER/AIR/GREEN MORTAR HOSE PIPES, SPRAY NOZZLE & AIR COMPRESSOR  MAX GRAIN SIZE:DRY MORTAR SHALL HAVE MAXIMUM GRAIN SIZE 3.0 MM  SUPPLY PRESSURE/REACH:40 BAR (MAX), MAXIMUM UP TO 30 M HEIGHT

7 PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS BRIEF ON INSTALLATION AND OPERATIONS : BLITZ TP 18  SETTING & ASSEMBLY: TO ASSEMBLE SPRAY PUMP, WATER HOSE/GREEN MORTAR HOSE PIPES, ELECTRIC SUPPLY, WATER CONNECTION FREE OF ENTRAPPED AIR, AIR COMPRESSOR SETTING, ETC. COMPLETE  CHECKS & TESTS: AVAILABILITY OF WATER AT REQUISITE PRESSURE, DRY PREMIX MORTAR, CLEAR WORK FRONTS, WATER SUPPLY RATE, CLEAN HOSE PIPES, HOSE PIPE CONNECTIONS, AIR PRESSURE, ETC.  MANPOWER: 1 MACHINE OPERATOR AT MIXER UNIT / 1 NOZZLE OPERATOR AT NOZZLE END, 2 UNSKILLED WORKERS FOR DRY MORTAR FEEDING, 2 MASONS FOR PLASTER LEVELLING, SURFACE FINISHING  TOOLS/SPARES: STD. TOOL KIT, HOSE PIPES AS REQUIRED, MASONS’ TOOLS, MACHINE / PIPES CLEANING KIT

8 MANPOWER / MATERIAL PER SHIFT  SYSTEM OPERATOR1NOSRs.1000/-  MASON3NOSRs.2250/-  HELPERS3NOSRs. 900/-  UTILITIES/MAINT.L.S.Rs. 350/- TOTAL OERATING COSTRs.4500/- (M/C WORKING FOR 4 HRS., WORKERS FOR 8 HRS.) OUTPUT PER SHIFT (PERLCON ICYPLAST)  SPRAY NOZZLE OUTPUT =3.00 CUM  DRY MIX MORTAR/4 HRS. =1500 KG  MM THICK PLASTER AREA COVERED PER DAY =2000 SQ.FT.  AVERAGE SPRAY PLASTER APPLICATION COST = Rs /SQ.FT PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS

9 MANPOWER / MATERIAL PER SHIFT  SYSTEM OPERATOR1NOSRs.1000/-  MASON3NOSRs.2250/-  HELPERS3NOSRs. 900/-  UTILITIES/MAINT.L.S.Rs. 350/-  TOTAL OERATING COSTRs.4500/- (M/C WORKING FOR 4 HRS., WORKERS FOR 8 HRS.) OUTPUT PER SHIFT (HEAVY PLASTER)  SPRAY NOZZLE OUTPUT3.00 CUM  DRY MIX MORTAR/4 HRS.4800 KG  MM THICK PLASTER AREA COVERED PER DAY2000 SQ.FT  AVERAGE SPRAY PLASTER APPLICATION COST Rs /SQ.FT PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS

10  SYSTEM CAPITAL COSTRS LAC ALL INCLUSIVE AT SITE INCLUDING OF BASIC INTRODUCTION AT OUR WORKS  OUTPUT FROM SYSTEMAPPROX SQ.FT/DAY (I.E. 50,000 SQ.FT./MONTH PER SET, 6.00 LAC SQ.FT/YEAR)  COST BENEFITSSAVING IN PLASTER APPLICATION RATE DUE TO MECHANIZED OPERATIONS WITH BLITZ TP 18 (RS – RS = RS PER SQ.FT.) MONTHLY SAVING = RS LAC  PAY-BACK PERIOD3 MONTHS WITH THE MOST CONSERVATIVE CONSIDERATIONS OPERATING VIABILITY FOR SPRAY PLASTER WITH BLITZ TP 18

11 PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS PICTORIAL INTRODUCTION OF BLITZ TP 18

12 PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS PICTORIAL INTRODUCTION – SPRAY PLASTER APPLICATION


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