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Patent Pending Europe USA China WORLDS FIRST AUTOMATED ITEM PICKING SYSTEM WINNER LOGISTICA 2012 AWARD.

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Presentation on theme: "Patent Pending Europe USA China WORLDS FIRST AUTOMATED ITEM PICKING SYSTEM WINNER LOGISTICA 2012 AWARD."— Presentation transcript:

1 Patent Pending Europe USA China WORLDS FIRST AUTOMATED ITEM PICKING SYSTEM WINNER LOGISTICA 2012 AWARD

2 Patent Pending Europe USA China Introduction We like to have the opportunity introducing to you the i-Collector a patented intelligent dynamic item-order picking system which can be integrated in both new or existing situations. Extreme suitable for E-Commerce meaning immediate availability of the products, short delivery and high service quality. Despite the apparent high degree of automation, order picking is still one of the most time-consuming and labour intensive activities in the warehouse. The i-Collector reduces your operational costs in the picking zone with 40 to 80%, Non Movements and Localization, Non Picking or Counting mistakes or Backorders, High Speed and faster time to Ship. The i-Collector fully processes the whole order in one operation, Batch-in / Mixed-out or the other way around regardless size, shape or the type of packaging of the item. With the i-Collector labour- intensive systems have become a thing of the past! This system automatically feeds items as per order requirements to be automatically placed into the delivery totes or boxes and ReadyToShip to customer. The key distinguishing features of the i-Collector are the automatic supply on the input side with automatic item picking on the output side. Remarkable is that it would still be very productive with manual labour input! The system is built using standard industry components resulting in a Green- Line Automation, Low Cost of Ownership and a high ROI. The i-Collector also provides a high capacity in a compact unit ensuring maximum space utilisation, compared with other systems we easily save 40 to 50% floorspace. Multi-Year development process, solid market research, many studies and test cases created the ultimate missing link in warehousing and distribution creating ReadyToShip and resulting overall customer satisfaction. The fully automated order picking is a very profitable solution for the A and the higher part of the B assortment. The i- Collector can also be used for bringing goods to man. This can be a profitable solution for the lower B assortment and the C assortment. We are not hooked to standard totes 400x600mm. In the i-Collector the items are on a tray with optimized dimensions for the group of products, in this way the i-Collector is a very compact quick system bringing smaller goods to Man or go beyond that to Robot. The possibilities of the i-Collector are almost limitless.

3 ready to market start Patent Pending Europe USA China Ready to Market

4 TECHNICAL PRINCIPLE Patent Pending Europe USA China

5 1-Left & Right Actuator with left and right pusher 2-Storage Chanels (SKU) and Columns 3-Side IN & OUT Feed Index belt with IN & OUT pusher 1- right actuator 1- left actuator 2- storage 3-out feed index belt - out feed pusher 3- in feed index belt - in feed pusher Patent Pending Europe USA China 4 Basic Components

6 RFID or DotMatrix Patent Pending Europe USA China Carrier & RFID

7 The i-Collector is a dynamic intelligent retriever buffer system Products are in the buffer mostly for a short period The i-Collector is the solution for High to Medium moving Items, to a wide range of products It lend itself to robotic automation on the Input and the Output side Remarkable is that it would still be Very productive with manual labour Input ! BATCH IN MIXED OUT BATCH OUT MIXED IN MIXED OUT MIXED IN Patent Pending Europe USA China The way arround

8 SIMULATION Patent Pending Europe USA China

9 Batch IN & Mixed OUTITEM PICKING

10 Patent Pending Europe USA China Mixed IN & Mixed OUTRANDOM ACCESS

11 Light Max. 12 Trays on the lift (L=1250mm) Max. Item Weight 5 kg Max. Item Dimensions 300x350mm (LxW) Capacity Items per hour IN & OUT Heavy Max. 4 Trays on the lift (L=1250mm) Max. Item Weight 50 kg Max. Item Dimensions 600x500mm (LxW) Capacity Items per hour IN & OUT The i-Collector Types Patent Pending Europe USA China

12 medicine i-Collector media i-Collector groceries i-Collector Patent Pending Europe USA China i-Collector Example Cases

13 Dimensions (mtr) (total floorspace) width: 15 length: 15 height: 6,6 Item Dimensions (mm) length: 200 width: 130 height: 85 Storage Capacity SKU’s: 1440 Items: Troughput Capacity Items batch in / Mixed out per hour: 5000* Patent Pending Europe USA China Medicine i-CollectorITEM PICKING

14 Dimensions (mtr) (total floorspace) width: 2,9 length: 7,2 height: 8,4 Item Dimensions (mm) length: 150 width: 150 height: 15 Configuration Columns: 10 Layers: 144 Trays per Channel: 24 Storage Capacity SKU’s: 1392 Items: Troughput Capacity Items batch in / Mixed out per hour: 1180 * Patent Pending Europe USA China Media i-CollectorITEM PICKING

15 Dimensions (mtr) (total floorspace) width: 20 length: 62 height: 9 Item Dimensions (mm) length: 150 ~ 350 width: 130 ~ 230 height: 80 ~ 120 Storage Capacity SKU’s: 5000 Items: ~ Troughput Capacity Items batch in / Mixed out per hour: * Patent Pending Europe USA China Internet Retail i-CollectorITEM PICKING

16 Dimensions (mtr) (total floorspace) length: 7 width: 5,5 height: 5,8 Item Dimensions (mm) length: 330 width: 330 height: 150 Configuration Columns: 9 Layers: 24 Trays per Channel: 10 Storage Capacity SKU’s (Trays): 2130 Troughput Capacity Order Lines per hour: 300~340 Patent Pending Europe USA China Media i-CollectorRandom Access

17 Patent Pending Europe USA China i-Collector Control System (ICS)

18 No Counting Errors No Picking Errors No Back-Orders High ROI & Quick Recovery Green Line automation & Low cost of ownership Ready to Ship Optimal Order Fulfilment Higher Margin & Increase overall Customer Satisfaction Reduce operational cost with 80% in the picking area Floor space reduction with 40 ~ 60% The i-Collector brings out the complete order in one operation It lends itself to robotic automation on both the input and the output side USP Patent Pending Europe USA China

19 PUP i-Collector Patent Pending Europe USA China And do not forget the big opportunity for the i-Collector to be a complete automated dynamic PUP (Pick Up Point). Place four walls arround the i-Collector and a roof on top and place it everywhere you want, next to each gas station as an example.

20 CONTACT: PALMPOLSTRAAT 58 NL-1327 CH ALMERE P.O. BOX NL-1302 CB ALMERE THE NETHERLANDS T F Skype ID: icollector1 WINNER LOGISTICA AWARD 2012 Patent Pending Europe USA China i-COLLECTOR EUROPE bv


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