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Industrial Welding & Engineering Pre-Audit Overview System Introduction By Brian Hoheisel & Tony Casillas December 30, 2011 MTC Engineering.

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Presentation on theme: "Industrial Welding & Engineering Pre-Audit Overview System Introduction By Brian Hoheisel & Tony Casillas December 30, 2011 MTC Engineering."— Presentation transcript:

1 Industrial Welding & Engineering Pre-Audit Overview System Introduction By Brian Hoheisel & Tony Casillas December 30, 2011 MTC Engineering

2 §AGENDA l Introduction l Business Strategy & Operating Philosophy l General Quality System Overview l Contract Award Sequencing (On-line Integration) MTC Engineering Industrial Welding & Engineering

3 §AGENDA l IntroductionTony l Business Strategy & Operating PhilosophyBrian/Tony l General Quality System OverviewTony l Contract Award Sequencing (On-line Integration)Tony Accounting & Master Job LogBrian On-line Contract Review & Job Data/PlanningDeb Project Management Assignment/Master Job Folder Deb CAD/CNC Program DevelopmentMike Calibration SystemTony Supplier Control/ASLTony MTC Engineering Industrial Welding & Engineering

4 QUALITY?QUALITY? ISO 9001 - Quality management systems - Requirements Number of countries / economies Top 10 countries for ISO 9001 certificates - 2010Top 10 countries for ISO 9001 growth - 2010 1China2970371China39961 2Italy1388922Russian Federation9113 3Russian Federation622653Italy8826 4Spain598544Brazil4009 5Japan592875United Kingdom3656 6Germany505836Germany3427 7United Kingdom448497Czech Republic2211 8India332508Malaysia2151 9United States of America 9United States of America251019Korea, Republic of1378 10Korea, Republic of2477810Indonesia1048 CCR/ORCA DATA: 2010 Registered CCR Members (approximately) 790,000 & currently 625,000

5 QUALITY?QUALITY? ISO 9001 - Quality management systems - Requirements Number of countries / economies Top 10 countries for ISO 9001 certificates - 2010Top 10 countries for ISO 9001 growth - 2010 1China2970371China39961 2Italy1388922Russian Federation9113 3Russian Federation622653Italy8826 4Spain598544Brazil4009 5Japan592875United Kingdom3656 6Germany505836Germany3427 7United Kingdom448497Czech Republic2211 8India332508Malaysia2151 9United States of America 9United States of America251019Korea, Republic of1378 10Korea, Republic of2477810Indonesia1048 CCR/ORCA DATA: 2010 Registered CCR Members (approximately) 790,000 & currently 625,000

6 MTC Engineering Industrial Welding & Engineering The Latin Word Qualitas: (has many meanings,) but mainly: quality, property. Noun: 1. an essential and distinguishing attribute of something or someone; 2. a degree or grade of excellence or worth; Synonyms: caliber, calibre 3. a characteristic property that defines the apparent individual nature of something; Synonyms: timbre, tone, timber 4. high social status; Synonyms: choice, prize, select, prime 5. of high social status; Adjective: 6. of superior grade;

7 World Class Quality in a Highly Competitive 21 st Century Max Value @ Min Cost

8 §AGENDA l IntroductionTony l Business Strategy & Operating PhilosophyTony/Brian l General Quality System OverviewTony l Contract Award Sequencing (On-line Integration)Tony Accounting & Master Job LogBrian On-line Contract Review & Job Data/PlanningDeb Project Management Assignment/Master Job Folder Deb CAD/CNC Program DevelopmentMike Calibration SystemTony Supplier Control/ASLTony MTC Engineering Industrial Welding & Engineering

9 BUSINESS STRATEGY & OPERATING PHILOSOPHY MTC Engineering

10 World Class Quality in a Highly Competitive 21 st Century §Understanding the Basics l Holistic approach to business basics (Employee Ownership) l World Class Manufacturing is a journey, not a destination l Only high value (low cost/high quality) firms will survive in the 21st century market economy l Diversification – Mixed industry l Niche focused

11 World Class Quality in a Highly Competitive 21 st Century §Business Strategy for a World Class Status l Anchored to Strategic Planning l Incremental-Continuous Improvement Know your Baseline Benchmark for progress and resetting direction l Breakthrough Improvement Technological shift of the industry More “Paperless” Environment with a fully integrated Quality/Business system

12 World Class Quality in a Highly Competitive 21 st Century §Business Strategy for World Class (con’t) l Employee involvement and ownership Open Doors, Open Books, Open Minds Investing in people and their development = Tools for success l Customer Loyalty Treat every customer as though they are #1 priority Diversity = Technical Wisdom by spreading the knowledge

13 World Class Quality in a Highly Competitive 21 st Century §Benchmarking Strategy l Ownership and Responsibility l Strategy of Continuous Improvement & a goal of on- time deliveries l Safety Performance – Safety is everyone’s business l Employee Education and Training l Machine uptime with dependence on Statistically Capable Processes – Statistical Thinking l Employee involvement with the Cost of Quality

14 §TEAM MEMBERS: Management & Engineering Expertise Responsibilities and Authority Contract Sequencing (On-line Integration) Accounting & Master Job Log On-line Contract Review & Job Data/Planning Project Management Assignment/Master Job Folder CAD/CNC Program Development Calibration System Supplier Control/ASL MTC Engineering Industrial Welding & Engineering

15 §TEAM MEMBERS: Management & Engineering Expertise Responsibilities and Authority Contract Sequencing (On-line Integration) Accounting & Master Job Log On-line Contract Review & Job Data/Planning Project Management Assignment/Master Job Folder CAD/CNC Program Development Calibration System Supplier Control/ASL MTC Engineering Industrial Welding & Engineering

16 §TEAM MEMBERS: Management & Engineering Expertise Responsibilities and Authority Contract Sequencing (On-line Integration) Accounting & Master Job Log On-line Contract Review & Job Data/Planning Project Management Assignment/Master Job Folder CAD/CNC Program Development Calibration System Supplier Control/ASL MTC Engineering Industrial Welding & Engineering

17 §TEAM MEMBERS: Management & Engineering Expertise Responsibilities and Authority Contract Sequencing (On-line Integration) Accounting & Master Job Log On-line Contract Review & Job Data/Planning Project Management Assignment/Master Job Folder CAD/CNC Program Development Calibration System Supplier Control/ASL MTC Engineering Industrial Welding & Engineering

18 §TEAM MEMBERS: Management & Engineering Expertise Responsibilities and Authority Contract Sequencing (On-line Integration) Accounting & Master Job Log On-line Contract Review & Job Data/Planning Project Management Assignment/Master Job Folder CAD/CNC Program Development Calibration System Supplier Control/ASL MTC Engineering Industrial Welding & Engineering

19 §TEAM MEMBERS: Management & Engineering Expertise Responsibilities and Authority Contract Sequencing (On-line Integration) Accounting & Master Job Log On-line Contract Review & Job Data/Planning Project Management Assignment/Master Job Folder CAD/CNC Program Development Calibration System Supplier Control/ASL MTC Engineering Industrial Welding & Engineering

20 §TEAM MEMBERS: Management & Engineering Expertise Responsibilities and Authority Contract Sequencing (On-line Integration) Accounting & Master Job Log On-line Contract Review & Job Data/Planning Project Management Assignment/Master Job Folder CAD/CNC Program Development Calibration System Supplier Control/ASL MTC Engineering Industrial Welding & Engineering StageDetail Fabricate – Assemble - Final

21 §TEAM MEMBERS: Management & Engineering Expertise Responsibilities and Authority Contract Sequencing (On-line Integration) Accounting & Master Job Log On-line Contract Review & Job Data/Planning Project Management Assignment/Master Job Folder CAD/CNC Program Development Calibration System Supplier Control/ASL MTC Engineering Industrial Welding & Engineering

22 §TEAM MEMBERS: Management & Engineering Expertise Responsibilities and Authority Contract Sequencing (On-line Integration) Accounting & Master Job Log On-line Contract Review & Job Data/Planning Project Management Assignment/Master Job Folder CAD/CNC Program Development Calibration System Supplier Control/ASL MTC Engineering Industrial Welding & Engineering

23 §AGENDA l Business Strategy & Operating PhilosophyBrian l IntroductionTony l General Quality System OverviewTony l Contract Award SequencingTony Accounting & Master Job LogBrian On-line Contract Review & Job Data/PlanningDeb Project Management Assignment/Master Job FolderDeb CAD/CNC Program DevelopmentMike MTC Engineering Industrial Welding & Engineering

24 MTC Engineering Industrial Welding & Engineering

25 MTC Engineering Industrial Welding & Engineering (Tailored) ISO9001:2008

26 MTC Engineering Industrial Welding & Engineering §Who, What, Where, When & How l Who, What, and a touch of When l Who, What and a touch of How l Who, When and How

27 MTC Engineering Industrial Welding & Engineering

28 MTC Engineering Industrial Welding & Engineering

29 MTC Engineering Industrial Welding & Engineering §QA System Functionality & Integration (On-line) l Contract Award Sequencing Accounting & Master Job LogBrian On-line Contract Review & Job Data/PlanningBrian/Deb Project Management Assignment/Master Job FolderBrian/Deb CAD/CNC Program DevelopmentMike/Shane Job Staging/Inspection Process/FinalTony Contract Close-out & Master Job LogTony Packaging & Shipping InstructionsTony Supplier Control/ASLTony Calibration System (On-line)Tony

30 MTC Engineering Industrial Welding & Engineering §QA System Functionality & Integration (On-line) l Contract Award Sequencing Accounting & Master Job LogBrian Data Flow between system controls

31 MTC Engineering Industrial Welding & Engineering §QA System Functionality & Integration (On-line) l Contract Award Sequencing Accounting & Master Job LogBrian/Deb

32 MTC Engineering Industrial Welding & Engineering §QA System Functionality & Integration (On-line) l Contract Award Sequencing Accounting & Master Job LogBrian/Deb

33 MTC Engineering Industrial Welding & Engineering §QA System Functionality & Integration (On-line) l Contract Award Sequencing On-line Contract Review & Job Data/PlanningDeb

34 MTC Engineering Industrial Welding & Engineering §QA System Functionality & Integration (On-line) l Contract Award Sequencing On-line Contract Review & Job Data/PlanningDeb

35 MTC Engineering Industrial Welding & Engineering §QA System Functionality & Integration (On-line) l Contract Award Sequencing Project Management Assignment/Master Job FolderDeb

36 MTC Engineering Industrial Welding & Engineering §QA System Functionality & Integration (On-line) l Contract Award Sequencing CAD/CNC Program DevelopmentMike/Shane

37 MTC Engineering Industrial Welding & Engineering §QA System Functionality & Integration (On-line) l Contract Award Sequencing Job Staging/Inspection Process/FinalTony

38 MTC Engineering Industrial Welding & Engineering §QA System Functionality & Integration (On-line) l Contract Award Sequencing Contract Close-out & Master Job LogTony

39 MTC Engineering Industrial Welding & Engineering §QA System Functionality & Integration (On-line) l Contract Award Sequencing Packaging & Shipping InstructionsTony

40 MTC Engineering Industrial Welding & Engineering §QA System Functionality & Integration (On-line) l Contract Award Sequencing Supplier Control/ASLTony

41 MTC Engineering Industrial Welding & Engineering §QA System Functionality & Integration (On-line) l Contract Award Sequencing Supplier Control/ASLTony

42 MTC Engineering Industrial Welding & Engineering §QA System Functionality & Integration (On-line) l Contract Award Sequencing Calibration System (On-line)Tony


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