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Agenda Aug.2,2001 Chaired by Nelson Chester Welcome & Introduction Weiguo Li 10:00-10:10 CSC Management &Tooling Chunhua Jiang 10:10-10:40 Coffee Break.

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Presentation on theme: "Agenda Aug.2,2001 Chaired by Nelson Chester Welcome & Introduction Weiguo Li 10:00-10:10 CSC Management &Tooling Chunhua Jiang 10:10-10:40 Coffee Break."— Presentation transcript:

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2 Agenda Aug.2,2001 Chaired by Nelson Chester Welcome & Introduction Weiguo Li 10:00-10:10 CSC Management &Tooling Chunhua Jiang 10:10-10:40 Coffee Break 10:40-11:10 Prototype Prod. & Quality Li Zhou 11:10-11:30 Tension and capacitance Zian Zhu 11:30-11:45 Production Schedule Lingshu Wang 11:45-12:00 Lunch 12:00-2:00 Visit Production and Fast Site Lab 14:00 Questions and discussions 16:00 Peking Opera 18:30 CSC Production Readiness Review Aug.2-3,2001 IHEP Beijing

3 Agenda(continue) Aug.3,2001 Chaired by Nelson Chester Committee Meeting 9:30-10:30 Coffee Break 10:30-11:00 Finding and Recommendations 11:00-12:00 Closing Remark 12:00-12:10 Lunch Party 12:10-14:00 Tour to Temple of Heaven 14:00 CSC Production Readiness Review Aug.2-3,2001 IHEP Beijing

4 Production readiness Review at IHEP Review Committee Committee Members: Nelson Chester, FNAL Chairman John Carson, FNAL Oleg Prokofoe, FNAL Observers: Gena Mitselmakher, L2 Leader of CMS/EMU Andrey Korytov,UF, L3 Leader Yuri Ivanov, PNPI Russian US Consulate at Beijing National Science Funding Committee of China Ministry of Science and Technology of China Academy of Science of China

5 Conclusion CSC Production at IHEP Beijing ME1/3 ME1/2 IHEP Task: 72 ME1/2 & 72 ME1/3 CSC Assembly &Testing For CMS Endcap Muon System

6 CSC Prod. Milestones at IHEP Oct.2000-Mar.2001,Prod.Clean Lab construction Mar.29,2001 Critical tooling arrived at IHEP Apr.1-30,2001 Tooling set up and tuning Apr.26,2001 ME1/2 Prototype assembly started May.20,2001 ME1/3 Prototype started in parallel July 13,2001 ME1/2 Prototype completed July 26,2001 ME1/3 Prototype completed Aug.2-3,2001 CSC Production Readiness Review Sep.1,2001 CSC Mass Production should start

7 Winding Machine CSC Production at IHEP Beijing

8 Wire Tension and Pitch Machine CSC Production at IHEP Beijing

9 Glue Dispenser

10 Hand Soldering Table CSC Production at IHEP Beijing

11 Conclusion CSC Production at IHEP Beijing Training technicians

12 CSC Production at IHEP Beijing Anode wire fixation bar glue table

13 Conclusion CSC Production at IHEP Beijing Capacitance Measure set up

14 CSC Production at IHEP Beijing Cathode Panel Clamping Table

15 CSC Production at IHEP Beijing Ionized Air Clean Machine

16 Final Assem. table CSC Production at IHEP Beijing

17 CSC Fast Site at IHEP Beijing

18 The first ME1/2 Prototype finished On 13 th of July CMS/CSC Production of IHEP

19 Cosmic Ray Signal of 1 St ME1/2 Prototype On July 13th CSC Production at IHEP Beijing

20 ME1/3 Prototype finished

21 Meter Setup CSC Production at IHEP Beijing Celebrate Party

22 CSC Production at IHEP Beijing

23 IHEP CSC Management Prod.Team Fast Site Manag. Tech. Support Prod.Manager FNAL Manager Custom Office CSC Group Leader L2,L3 LeadersIHEP Director Fast Site Team

24 Production Chart Prod.Manager & Process Engineer Parts Proc 1pers Hand Solder -ing 2pers Final Ass.& Leak. Train. 2pers Panel. Prep. 4pers Wire wind & Solder 2pers Tension &Pitch Meas. HV test 1pers

25 Production Manager: SUN Hansheng Process Engineer: WANG Lingshu Fast Site Manager: ZHOU Li, HE Kangling Technique Support: ZHU Zian, ZHENG JP Custom Formality: DENG Chunqin Frame Manufacture: WEI Chenglin Prod. Responsibility Distribution

26 Production Manager : SUN Hansheng Responsibility: 1.Manpower management 2.Distribute task 3.Shifts arrangement 4.Quality Control Prod. Responsibility Distribution

27 Process Engineer: WANG Lingshu Responsibility: 1.Traveler and documents updating and translating 2.Engineering Drawing update 3.Prod.Process arrangement 4.Parts distribution 5.Record Discrepancies Prod. Responsibility Distribution

28 Technique Support: ZHU Zian, ZHENG JP Responsibility: Critical tooling maintaness and trouble shooting,Computer Networking CSC Web page: Custom Formality: DENG Chunqin Frame Manufacture: WEI Chenglin Fast Site Manager : ZHOU Li, HE Kangling Prod. Responsibility Distribution

29 1500SqMComplete New Clean Lab winding 60SqM, Tension meas.60SqM,Final 60SqM,Hand Sodering 60SqM,Panel prep.80SqM,Storage Room80SqM,Parts procurement Room30SqM 2 Equipped with Air Conditional and Pressured Gas 3 Local Tooling: Cathode Gluing Table(2),Working Table(2) Anode Wire Fixation bar Gluing Table(1&3) Hand Soldering table(4), Final Assembly Table(2) 10 sets Panel Brackets for ME1/2 and ME1/3 each Prod.Lab readiness for Mass Production

30 5.6 Critical Tooling Operation Menus in Chinese ready at needed places 6. Travelers translated into Chinese and copies at each process room Prod. Lab Readiness for Mass Production SqM Fast Site test room and supporting structure ready 8. Production Computers were connected to networking

31 Man Power for Mass Production 1.5 new hired Technicians were trained during the ME1/2 ME1/3 Prototype production, working on panel clean,gluing,hand soldering 2.Critical Tooling used by trained engineers, like Winding Machine 3.Quality Control by Engineers and Physicists(Only part time working on CSC) 4.Will have Ph.D students join the Tension Meas. And HV training soon 5.Final Assembly by Engineers Prod.Lab readiness for Mass Production

32 Prod. Lab Readiness for Mass Production Quality Control and Tech. Ready 1.ME1/2 and ME1/3 prototype successfully assembled,Tension,Pitch, HV training,leak test meet requirements(low Leak and dark current,no trip for 58&43 Hrs at 4KV) 2.Strict work process according to Travelers 3.Key persons at each step to control quality 4.Good Lab management fits the quality requirements

33 Other items 1.Budget Situation:Expensive test Gas Mixture requires more money(CF4 imported fromUS, Complicated Chamber Packing Wooden Boxes--expensive,Shipping fee by Sea container more expensive than to US(land trans.) 2.Shipping Custom formality : Three Months effort, US Consulate Great Help. More effort needed from FNAL side for doccumentation(take as scientific Gifts) 3.Frame Manufacture: More machine budget and manpower paid from IHEP 4.Fast Site manpower and Instrumentation budget not enough Prod.Lab readiness for Mass Production

34 ONDJFMAMJJASONDJFMAMJJASOND Prod.Schedule Chamber Ass. Fast Site Ship Unit to CERN

35 Key points to keep the schedule 1.Material arrives on time 2.Documents well prep.for Custom all the time 3.More training for fast team work

36 Frame Manufacture-0

37  Receive the drawings and extrusion material from FNAL  Responsible Engineer Mr.WEI  Drawing translated to Meter System and Chinese  FeiHong company will manufacture Frames  Needed technology tools were discussed and 29 kinds jigs should be made to keep the quality  In two months the FeiHong company could deliver the Frame parts to IHEP when Money and Material arrive Frame Manufacture-1

38 Frame Manufacture-2 ME1/2 Frame Drawing Questions Tope Big End: 1.4*M5 parts missing, 2.6*Phi0.44,at Prototype, only 4, 3.6*M6, no at prototype frame, 4.6*phi5.2,only 5 at prototype, 5.no consistent drawing with Prototype Bottom Big End 6*Phi0.44,at Prototype, only Top Small End: 4*Phi8,4*M6, no exist at prototype Top HV Side: 8*M6,4*M6 at Prototype,Phi no at Pro. 1 Full Rad Slot, 2 at Prototype Anode Side: No consistent with Prototype Top Anode Side:0.75wide*3.15Lg.Slot No consistent

39 Summary Production Lab is ready Technicians trained, another 7 full working persons needed Budget may not enough(Gas, Shipping… Shipping schedule should be on time to keep Prod. speed


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