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1 06 / 2000 -. 2 06 / 2000 - 3 06 / 2000 - 4 06 / 2000 - heater 12 V (including circulating pump and electronic control unit) stand digital timer 1530,

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Presentation on theme: "1 06 / 2000 -. 2 06 / 2000 - 3 06 / 2000 - 4 06 / 2000 - heater 12 V (including circulating pump and electronic control unit) stand digital timer 1530,"— Presentation transcript:

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4 4 06 / 2000 - heater 12 V (including circulating pump and electronic control unit) stand digital timer 1530, 3 preset times transmitter T70, heating period 10-60 min wiring harness metering pump fuel hoseØi 1,5 / Øa 5; 5000 lg. air-intake hose PAP Øi 18 / Øa 25; 500 lg. air-intake hose exhaust silencer Ø 22 flexible pipe (inoxyd.) Øa 22; 1000 lg. bag (mounting hardware for Thermo Top C) consisting of: connection pipe, plastic Ø 18 x 20 hose clamp (chrome) Ø 20... 27 pipe clip Ø 25 pipe clip Ø 24... 26 mounting strip 25 x 100 cable tie178 lg. mounting hardware bag (accessories) consisting of: hose clamp (steel) Ø 10 hose clamp (steel) Ø 12 fuel hoseB8 x 12 fuel extractor8 x 5 x 8 fuel hose4,5 x 10 Item Qty. Description 1 2 7 2 3 1 30 8 4 2 1 4 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 20 21 22 23 24 Thermo Top E / Thermo Top C

5 5 06 / 2000 - 31.08.01 / tt051200 / WTI / ATT-T Thermo Top Z/C Telestart T 60 retrofit kit

6 6 06 / 2000 - 31.08.01 / tt071200 / WTI / ATT-T Thermo Top Z/C; E Heat output Control, variable Voltage Fuel Design certification Heat output Control, variable Voltage Fuel Design certification 5 kW 2,5-5 kW 12 volts Diesel S 289 5 kW 2,5-5 kW 12 volts gasoline and Diesel S 292 and S 289 Thermo Top Z Thermo Top Z/C Heat output Control, variable Voltage Fuel Design certification 4 kW 2,5-4 kW 12 volts gasoline and Diesel S 316 and S 317 Thermo Top E Technical data

7 7 06 / 2000 - Thermo Top Z/C; E 31.08.01 / tt071100 / WTI / ATT-T Installation positions

8 8 06 / 2000 - 1 Timer 2 Exhaust system 3 Central cover 4 Metering pump 5 Burner with glow plug 6 Combustion air fan 7 Control unit with heat exchanger 8 Circulating pump 31.08.01 / tt020500 / WTI / ATT-T Thermo Top Z/C; E Overview of subassemblies

9 9 06 / 2000 - Check Comment Function - Control and regulation of the operation pro- cesses - Dissipation of combustion heat - PC diagnosis, Thermo test - Check for tightness, damage, deposits in combustion chamber - Can only be replaced as a unit. 31.08.01 / tt031100 / WTI / ATT-T Thermo Top Z/C; E Control unit with heat exchanger

10 10 06 / 2000 - Check Comment Function Supply of combustion air. I max : 2.5 A, U rated = 12 V Check for damage, easy movement Use new gaskets for installation. 31.08.01 / tt031300 / WTI / ATT-T Thermo Top Z/C; E Combustion air fan

11 11 06 / 2000 - Check Comment Function - Fuel distribution and vaporization - Fuel vaporization during the starting phase - Monitoring of combustion process - Check vaporizer for damage and coking - Pencil-type glow plug / flame detector R 25 = 0,30 - 0,33 I < 5 mA Do not connect pencil-type glow plug / flame detector to external power source. 31.08.01 / tt031200 / WTI / ATT-T Thermo Top Z/C; E Burner with pencil-type glow plug / flame detector

12 12 06 / 2000 - Check Comment Function Circulation of the heating medium. Apply 12 V power = > I max = 1 A For various installation variants replacement of pump cover is possible - the marked version is the standard version 31.08.01 / tt031400 / WTI / ATT-T Thermo Top Z/C; E Circulating pumps

13 13 06 / 2000 - direction of travelany installation Thermo Top Z/C; E 31.08.01 / tt070402 / WTI / ATT-T Installation positions and type plate

14 14 06 / 2000 - 31.08.01 / tt071500 / WTI / ATT-T Thermo Top The pencil-type glow plug is a silicon-nitride sintered ceramic pin with integrated tungsten filament. + 12V nominal resistance R 25 = 360 m % 0 10 - + 24V nominal resistance R 25 = 1400 m % 0 10 - 20040060080010001200140018001600200022002400280026003000 t(ms) I(A) 0 0 5 10 15 20 25 30 35 40 Glow plug current

15 15 06 / 2000 - 31.08.01 / tt071600 / WTI / ATT-T Thermo Top Resistance FD Interruption resulting in shutdown due to fault Short circuit resulting in shutdown due to fault Temperature flame T=(°C) Flame Flame 'light' 7 'dark' 5,6 Flame detector characteristics R ! ! = ( ) FW 0,4 at: 25°C

16 16 06 / 2000 - 31.08.01 / tt040100 / WTI / ATT-T Thermo Top 1 Engine 2 Vehicle heat exchanger Integration into engine/water circuit In-series integration

17 17 06 / 2000 - 31.08.01 / tt040200 / WTI / ATT-T Thermo Top 1 Engine 2 Non-return valve 3 Vehicle heat exchanger Integration into engine-water circuit, integration in secondary circuit (non-return valve)

18 18 06 / 2000 - 31.08.01 / tt040400 / WTI / ATT-T Thermo Top C 1 Engine 2 Vehicle heat exchanger 3 El. pump (off) 4 Combination valve 5 Thermostat Integrtion into engine-water circuit, example MB E class

19 19 06 / 2000 - 31.08.01 / tt040300 / WTI / ATT-T Thermo Top Z 1 Engine 2 Vehicle heat exchanger 3 Heater heat exchanger 4 Compensator tank 5 Thermostat Integration in engine-water circuit, example MB E class

20 20 06 / 2000 - 31.08.01 / tt040500 / WTI / ATT-T Thermo Top Water-integration, small Thermostatcircuit TT 1 Engine 2 El. pump 3 Vehicle heat exchanger 4 Heater heat exchanger 5 Compensator tank 6 Thermostat 7 Non-return valve 8 Thermostat (Webasto)

21 21 06 / 2000 - 31.08.01 / tt050601 / WTI / ATT-T Thermo Top Z 1 Digital timer 2 Connection f. supplementary heating device 3 'Equipment on' indicator 4 Circulating pump 5 Fan connection 6 Negative conductor 7 Relay base 8 Relay base 9 Fan relay 10 Negative conductor 11 Fuse block 12 Negative conductor 13 Mounting plate 14 Fuse cover 15 Voltage supply terminal 30 16 Werle relay Wiring harness, upgrade kit

22 22 06 / 2000 - 31.08.01 / tt050501 / WTI / ATT-T Thermo Top Z Heater Metering pump Diagnostic connector Thermostat A B D C Wiring harness, supplementary heating device

23 23 06 / 2000 - 31.08.01 / tt050602 / WTI / ATT-T Thermo Top Z Automatic circuit diagram for auxiliary/ supplementary heating device (retrofit)

24 24 06 / 2000 - 31.08.01 / tt050503 / WTI / ATT-T Thermo Top Z Connector block, top view unused 1 2 2 2 2 2 1 1 1 1 3 4 5 6 X19 X18 X17 X16 X15 X14 CA GP/FD 12V+ diagnostic connector MPtimer T60 1 2 Input/output voltages at connector block of control unit

25 25 06 / 2000 - 31.08.01 / tt050900 / WTI / ATT-T Thermo Top 1 Vehicle fuse holder 2 Fan motor 3 Recirculating air valve Example of fan control, Audi A4 air conditioning system

26 26 06 / 2000 - Tele Thermo Top 31.08.01 / tt051602 / WTI / ATT-T Delivery Volume T70 / T80

27 27 06 / 2000 - Thermo Top 31.08.01 / tt051603 / WTI / ATT-T Delivery Volume of T70 Retrofit Kit

28 28 06 / 2000 - Tele Thermo Top 31.08.01 / tt051606 / WTI / ATT-T Installation Diagram of T70

29 29 06 / 2000 - Thermo Top 31.08.01 / tt051608 / WTI / ATT-T Installation Diagram of T70 Retrofit Kit

30 30 06 / 2000 - Tele Thermo Top 31.08.01 / tt051609 / WTI / ATT-T Installation Diagram of D Network Kit

31 31 06 / 2000 - 31.08.01 / tt060101 / WTI / ATT-T Thermo Top 1 Injection system 2 Engine 3 Return line 4 Flow line Integration into fuel system of injection engines In-series integration into return line

32 32 06 / 2000 - Thermo Top / Thermo Top T 31.08.01 / tt060104 / WTI / ATT-T Venting of supply unit T-piece with non-return valve 64545A Joint, fuel return line Tank vent pipe Activated carbon filter Fuel system

33 33 06 / 2000 - 31.08.01 / tt060102 / WTI / ATT-T Thermo Top Z/C; E / Thermo Top S 1 Webasto fuel pick-up 2 Webasto fuel tank 3 Tank extractor 259 08B / 641 67B /67930A / 838 13A / 97186A / 9001450A 4 Non-return valve 114 646 5 Tank extractor Ø 18 mm 863 79A Ø 15 mm 862 77A Caution The "Legal Provisions for Installation" and the "Important Notes" contained in the installation instructions of the applicable heater must, on principle, be observed! to metering pump from engine non-return valve remove non-return valve Possibilities of fuel extraction in passenger cars

34 34 06 / 2000 - 0,150,00 0,50 1,00 0,30 0,07 – 0,04– 0,35 – 0,00– 0,31 –– 0,27 0,21 l + l 12 7m l 1,2 m l 5,8 m 1 2 l + l 12 4,5m l 0,5 m l 4 m 1 2 Fuel Supply DieselGasoline Permissible fuel feed height H (m) Diesel gasoline with max. perm. vacuum (bar) in fuel tank perm. fuel suction height S (m) gasoline with max. perm. overpressure (bar) in fuel line 31.08.01 / tt060213 / WTI / ATT-T Thermo Top Z/C; E / Thermo Top S Connection to the vehicle fuel system

35 35 06 / 2000 - Thermo Top Z/C; E 31.08.01 / tt060212 / WTI / ATT-T 0-90° horizontal only 0-180° DP 2 DP 30 DP 2 R 2 Metering pump

36 36 06 / 2000 - 31.08.01 / tt060215 / WTI / ATT-T Thermo Top E / Thermo Top Z/C Installation example VW Bora TT-E/TT-Z/C 1 Seal, Formwasher 2 Stopnut 3 Hose 4 Wireclip 5 Clip 6 Clip 7 Clamptube, black 1 Heating unit Thermo Top Z/C or E 2 Flat fuse holder and fan relay 3 Digital timer 4 Exhaust silencer 5 Combustion air intake line 6 Metering pump

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