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Automation and Drives S INAMICS SINAMICS S120 - News March 2007.

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Presentation on theme: "Automation and Drives S INAMICS SINAMICS S120 - News March 2007."— Presentation transcript:

1 Automation and Drives S INAMICS SINAMICS S120 - News March 2007

2 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 2 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS New SINAMICS S120 components from V2.5 Basic Line Module (BLM) booksize format Basic Line Modules are non-regulated infeed units Planned release and Order Nos. [MLFBs] for the internal air-cooled version: 20kW (scheduled release 03/2007) 6SL3130-1TE22-0AA0 40kW (scheduled release 06/2007) 6SL3130-1TE24-0AA0 100kW (scheduled release 03/2007) 6SL3130-1TE31-0AA0 Planned release and Order Nos. [MLFBs] for the Cold-Plate cooling version: 20kW (scheduled release 03/2007) 6SL3136-1TE22-0AA0 40kW (scheduled release 06/2007) 6SL3136-1TE24-0AA0 100kW (scheduled release 03/2007) 6SL3136-1TE31-0AA0 New components

3 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 3 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Basic Line Module (BLM) booksize format Power rating 20kW and 40kW with diodes 100kW with thyristors Control/communication All BLMs will be implemented with DRIVE-CLiQ (ABO). Chopper 20kW and 40kW integrated 100kW external Cooling types Internal air cooling: 20kW ; 40kW ; 100kW Cold Plate: 20kW ; 40kW ; 100kW Radio interference suppression and cable lengths New components 100mm150mm200mm 20kW 40kW 100kW Cat. C2Cat. C3 - Basic Line FilterReactor350 m1000 m Reactor-1000 m Basic Line FilterReactor350 m1000 m Reactor-350 m1000 m EN BLM 100 kW > 350 m Target: 630 m BLM 20kW, 40kW > 350 m Target: 630 m -

4 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 4 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Basic Line Module (BLM) booksize format BLM 20kW and 40kW with diodes and integrated chopper BLM 100kW with thyristors New components

5 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 5 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS New SINAMICS S120 components from V2.5 Motor Modules booksize with new gating unit/DRIVE-CLiQ Asic New gating unit/DRIVE-CLiQ Asic (DAC-ABO) for booksize motor modules as hardware basis for the following new functions: Safety Integrated extended functions (SS1, SS2, SOS, SLS, SSM) Edge modulation Planned release and Order No. [MLFB] for the internal air cooled versions, external air cooling and Cold-Plate cooling : 3A...200A (scheduled release 03/2007) 6SL312x-xTExx-xAA3 Line Modules booksize with new gating unit/DRIVE-CLiQ-Asic New gating unit/DRIVE-CLiQ Asic (DAC-ABO) for booksize line modules (all ABOs on the same hardware basis) Scheduled release and Order No. [MLFB] for the internal air-cooled versions, external air cooling and Cold-Plate cooling: 16kW...120kW (scheduled release 03/2007) 6SL313x-xTExx-xAA3 New components

6 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 6 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS New SINAMICS S120 components from V2.5 SP1 Active Interface Module (AIM) booksize format Filter / reactor unit for Active Line Modules (ALM) booksize scheduled release and Order Nos. [MLFBs]: 16kW(schedule for V2.6) 6SL3100-0BE21-6AB0 36kW(schedule for V2.6) 6SL3100-0BE23-6AB0 55kW(scheduled release 06/2007) 6SL3100-0BE25-5AB0 80kW (scheduled release 05/2007) 6SL3100-0BE28-0AB0 120kW (scheduled release 05/2007) 6SL3100-0BE31-2AB0 New components

7 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 7 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS New: Active Interface Module to connect the ALM on the line side Optional line filter to maintain limit value C2 according to EN Active Interface Module with the following function units Line reactor Switching frequency filter (Clean-Power-Filter) Basic interference suppression to maintain limit value C3 Active Interface Module (AIM) booksize format + basic interference suppression Previously: Line filter included Clean-Power-Filter and HF filter Cannot be connected to IT line supplies Line reactor not included in the booksize format BLF AIM ALM HF reactor WLF New components

8 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 8 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Active Interface Module (AIM) booksize format Supplementary functionality AIM to the HF reactor: Step-up factor up to 2 (instead of 1.6) Total cable length up to 1000m (instead of 350m) using improved damping behavior of the line reactor Integrated temperature sensor (protection against overheating) Terminals are safe to finger touch (IP20) Integrated switching frequency filter ("Clean-Power") Integrated basic interference suppression to maintain Category C3 Additional features: Compact design using forced ventilation/cooling Suitable for connection to IT line supplies => disconnect the ground connection of the basic interference suppression 55kW 80 / 120 kW 200mm 300mm New components

9 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 9 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS New SINAMICS S120 components from V2.5 SP1 AC Drive chassis units with liquid cooling Liquid cooling with integrated stainless steel heat exchanger, suitable for enclosed (wrt the atmosphere) or open cooling systems High power density: For the same electrical data, significantly more compact when compared to the air-cooled version Significantly lower noise level with respect to the air-cooled version Can be mounted on the rear panel – either vertically or horizontally Scheduled release and Order Nos. [MLFBs]: 210A (scheduled release 05/2007)6SL3315-1TE32-1AA0 260A (scheduled release 05/2007)6SL3315-1TE32-6AA0 310A (scheduled release 05/2007)6SL3315-1TE33-1AA0 490A (scheduled release 05/2007)6SL3315-1TE35-0AA0 New components

10 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 10 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS New SINAMICS S120 components from V2.5 SP1 TM54F (Terminal Module Failsafe) Safety Terminal Module to control Safety Integrated extended functions: STO, SBC, SS1, SS2, SOS, SLS, SSM 6SL3055-0AA00-3BA0 (scheduled release 05/2007) CUA32 (Control Unit Adapter for PM340) Control Unit Adapter (as for CUA31) – additionally with onboard HTL/TTL encoder evaluation to 15-pin Sub-D socket 6SL3040-0PA01-0AA0 (scheduled release 05/2007) Redesign SMC30 (Sensor Module Cabinet, HTL/TTL and SSI) Module width reduced from 50mm to 30mm 6SL3055-0AA00-5CA1 ? (scheduled release 05/2007) Redesign CU310 PMIF connector has been modified =connection CU<>power unit (increased ruggedness) Additional KTY84 evaluation on the HTL/TTL encoder evaluation Equipping possibility for D410 Safety certification (STO, SBC, SS1) – only for redesign CU CU310 DP(scheduled release 05/2007) 6SL3040-0LA00-0AA1 CU310 PN(scheduled release 05/2007) 6SL3040-0LA01-0AA1 New components

11 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 11 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Features DRIVE-CLiQ integrated in the encoder SME and SMC not required IP 67 degree of protection Synchronous flange / clamping flange / hollow shaft Absolute encoder Singleturn and multiturn Resolution, singleturn encoder:22 bit ST Resolution, multiturn encoder:22 bit ST, 12 bit MT Customer benefits Cost saving through system cabling Lower space requirement by eliminating SMC / SME Scheduled release and Order No. [MLFB] Scheduled release 05/2007 (with SINAMICS FW V2.5 SP1) 6FX2001-5xDxx-0AA0 DRIVE-CLiQ encoder (machine encoder) New components

12 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 12 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS DRIVE-CLiQ encoder (machine encoder) New components

13 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 13 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Overview (1): DCC (Drive Control Chart) with graphic interconnection Editor (DCC Editor) Graphically configurable blocks (logic, arithmetic and closed-loop control functions) Block types that can be freely instantiated (flexible scope) Can run on SIMOTION and SINAMICS controllers (DCC SINAMICS, DCC SIMOTION) EPos expanded functionality: Traversing blocks / new request: Travel to fixed stop Traversing blocks / new progress conditions: External block change enable Position tracking completed for absolute encoders (load gearbox) Jerk limiting Set reference point – also for intermediate stop (traversing blocks and MDI) Reversing cam functionality – also for reference point approach without reference cams Automatic speed controller setting for servo (frequency response analysis) Automatic firmware upgrade/downgrade for DRIVE-CLiQ components Automatic line frequency detection Replacing a Sensor Modules for DRIVE-CLiQ motors (when replacing spare part, empty SMI) New SINAMICS S120 functions from V2.5 New functions Legend: additional details in this set of overheads additional details in a separate set of overheads

14 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 14 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Overview (2): STARTER project is directly saved on the CF card (without a controller on site) Edge modulation in the vector control type – also for booksize units (higher output voltages) Higher output frequencies in the V/f mode – e.g. for textile applications (up to 600Hz) Evaluation of SSI encoders on AC Drive controller CU310 (onboard interface) Harmonized sampling times for vector control (250µs and 500µs) Support for new motor series/types: 1FT7 (synchronous servomotor) 1FN3 continuous load (linear motor for continuous load operation) 1PL6 (functionally released since V2.1, now available as catalog-listed motor) New SINAMICS S120 functions from V2.5 New functions

15 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 15 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Overview (3): Safety Integrated extended functions: Safety functionality integrated in the drive that can be controlled via Profisafe (PROFIBUS) or the safety Terminal Module TM54F: STO (Safe Torque Off) – torque safely turned off (previously SH – safe standstill) SBC (Safe Brake Control) SS1 (Safe Stop 1) STO after a delay time has expired, zero speed with no torque SS2 (Safe Stop 2) SOS after a delay time has expired, zero speed with full torque SOS (Safe Operating Stop) – safe operating stop with full torque SLS (Safely-Limited Speed) SSM (Safe Speed Monitor) – safety-relevant feedback signal of the limited speed (safety-relevant zero speed detection, (n

16 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 16 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Automatic controller setting for servo (frequency response analysis) Automatic setting of the speed controller and the DSC position controller (with SCOUT) based on transfer functions in the frequency range. The automatic speed controller setting has the following features: Control loop identification using FFT analysis Filters are automatically set in the current setpoint arm – e.g. to dampen resonance effects Automatic controller setting (gain factor Kp, integral action time Tn) The automatic controller settings can be checked using the measuring function. New SINAMICS S120 functions from V2.5 New functions

17 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 17 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Automatic controller setting for servo New functions Result Accept, Yes/No

18 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 18 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Automatic controller setting for servo New functions Before After Before After

19 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 19 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Automatic firmware upgrade/downgrade for DRIVE-CLiQ components From SINAMICS firmware version 2.5 onwards – when booting - DRIVE- CLiQ components are automatically upgraded or downgraded to the status of the component firmware version on the CF card. Components that cannot be downgraded to the component firmware version of the CF card (e.g. old firmware on the card and new components, on which the old firmware cannot be loaded) remain at their present firmware release. The firmware version combinations that are therefore obtained will be system-tested and released. The status of the upgrade – downgrade operation is displayed on the LEDs of the controller and the LEDs of the components. Note: In V2.5, after the update has been completed, to accept the firmware a power off/on must be manually carried-out at the module. This is displayed in the form of an alarm. New SINAMICS S120 functions from V2.5 New functions

20 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 20 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Automatic firmware upgrade/downgrade for DRIVE-CLiQ components When replacing parts / components, the following rules apply - or are obtained: Parts / components can principally be replaced without STARTER/SCOUT. This functionality has been available since V2.2 with the factory setting of the parameters for topology comparison stage (p9906=0 high) and for component replacement (p9909=1 accept replacement). Replacing parts / components with CU firmware version <= V2.4: The user must ensure that the firmware version of the components that will be used as replacement is higher/the same as the component firmware version on the CF card. Replacing parts / components with CU firmware version >= V2.5: The system automatically carries-out an upgrade/downgrade of the DRIVE-CLiQ components if the firmware version of the components differs from the component firmware version on the CF card. New SINAMICS S120 functions from V2.5 New functions

21 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 21 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Automatic line supply frequency detection Previously, it was necessary to enter the rated line frequency (50Hz or 60Hz line supply) when configuring/engineering the infeed unit. Disadvantage: If, for different rated line supply frequencies at the commissioning and installation location, the parameters for the rated line supply frequency were not adapted, then after booting, the drive system output a message. With SINAMICS FW V2.5 it is not necessary to enter the rated line frequency. When operation is enabled - the system determines the actual frequency and sets the rated line supply frequency to 50Hz or 60Hz corresponding to the parameter. The system can be operated on either 50Hz or 60Hz line supplies without any other operator action required (no manual setting). New SINAMICS S120 functions from V2.5 New functions

22 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 22 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Automatic line supply frequency detection V2.4 V2.5 New functions

23 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 23 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Sensor Modules connected to DRIVE-CLiQ motor (SMI): Part replacement with empty SMI SMI data (motor and encoder data) from DRIVE-CLiQ motors can, from SINAMICS FW V2.5, be saved on the CF card. This means that when a defective Sensor Module - connected to a DRIVE-CLiQ motor – has to to be replaced – then it can be replaced by an empty SMI. The system then runs with the SMI data on the CF card. A replacement part (empty SMIxx) can be used for all DRIVE-CLiQ motors. The parameters saved on the CF card can be written to the empty SMI per parameter or using STARTER. New SINAMICS S120 functions from V2.5 New functions

24 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 24 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Saving a STARTER project directly on the CF card The STARTER configuration can be saved in the CF-card format: Using a write device connected at the PC -> directly to the CF card On the hard disk data is saved / archived directly in the CF card format CF cards can be written to for series machines changes can be made and then sent on a CF card to the machine / plant (no STARTER know-how is required on-site) New SINAMICS S120 functions from V2.5 New functions

25 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 25 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Saving STARTER offline project on a CF card New functions

26 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 26 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS New SINAMICS S120 functions from V2.5 New functions Edge modulation in the vector control type – also for booksize units A higher output voltage can be achieved using edge modulation. This means that the drive converter output voltage can reach the connected line supply voltage level – even when using non-regulated infeed units without step-up controller values. For SINAMICS chassis units, edge modulation has been implemented since FW V2.3. For the booksize units, the function is enabled with FW V2.5 in conjunction with the power units with new gating unit Asic (DAC-ABO) (6SL312x-xTExx-xAA3). For reasons of stability, in practice (steady state), approx. 3% control margin to the theoretical maximum value of the output voltage is maintained. This means that the max. output voltage is given by: 0.72 * Vd (with edge modulation) 0.67 * Vd (without edge modulation) The magnitude of the DC link voltage depends on the Line Module. For Basic Line Modules and Smart Line Modules the following applies: Vd = * V line supply For Active Line Modules the following applies: Vd = 1.5 * V line supply ( ) Note: The servo control type reaches a modulation depth of 0.71 * Vd

27 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 27 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Harmonizing the basis sampling times in the vector control type The basis sampling time (=current controller clock cycle) in the vector control type was previously pre-assigned with the following values from the system depending on the number of drives configured on the CU: 250µs for 1 st and 2 nd vector drive on a controller 400µs from the 3 rd vector drive on a controller From SINAMICS firmware version 2.5, the basis sampling time from the 3 rd drive onwards is pre-assigned as 500µs on a controller – instead of previously 400µs. Reason for the change / advantages: When connected to a clock-cycle synchronous Profibus (therefore this also involves SINAMICS_integrated) the basis sampling time must be a multiple of 125µs. The previous sampling time change to 400µs meant that the pulse frequency had to be changed As a result of the change to the pulse frequency, a sinusoidal filter was no longer able to be operated With a basis sampling time of 500µs, the pulse frequency remains at 4kHz when using a sinusoidal filter 250µsec 4kHz or 2kHz (depending on f_pulse_rated of the power unit, for sinusoidal filter always 4kHz) 400µsec 2.5kHz or 1.25kHz 500µsec 2kHz (4kHz is kept for sinusoidal filter operation, as a multiple of 2kHz can be set) When projects are converted, the previous basis sampling time of 400µs is kept – however it can always be manually set. New SINAMICS S120 functions from V2.5 New functions

28 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 28 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Functions in the topology view and DRIVE-CLiQ topology rules The topology view has been expanded by the following functions: A DRIVE-CLiQ hub has been inserted Components and their display (sub-topology) can be activated / deactivated DRIVE-CLiQ topology rules are taken into account for the offline configuration topologies that can run from the offline configuration Additional STARTER functions from V4.1 STARTER

29 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 29 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS TM41 screen forms for pulse encoder emulation Screen forms to graphically configure the pulse encoder emulation of the TM41 module Additional STARTER functions from V4.1 STARTER

30 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 30 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Interlocking reference quantities and additional parameters Reference quantities and additional parameters can be blocked so that online motor and control parameter calculations are not overwritten. offline parameterized reference parameters, that are not to be set to nominal quantities, are kept offline parameterized parameters – e.g. for controller settings or torque limits – are kept Additional STARTER functions from V4.1 STARTER

31 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 31 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Measuring function and function generator – also for vector The measuring function and the function generator as commissioning tool are now available in the vector mode Additional STARTER functions from V4.1 STARTER

32 Automation and Drives Drive Technology SINAMICS S120 New components New functions STARTER 03/2007, Page 32 © Siemens AG We reserve the right to make changes PRELIMINARY ! No guarantee ! SINAMICS Screen forms for motor identification – also for servo The screen forms for motor identification (calculation, stationary and rotating measurement) are now also available in the servo mode Standard operator control for servo and vector Additional STARTER functions from V STARTER

33 Automation and Drives Motion Control SIMOTION Many thanks


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