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Production aids & consultants (Pvt) Ltd

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Presentation on theme: "Production aids & consultants (Pvt) Ltd"— Presentation transcript:

1 Production aids & consultants (Pvt) Ltd
CORPORATE OFFICE: FA-18, FIRST FLOOR, CROWN PLAZA, SECTOR 15 A DELHI MATHURA ROAD, FARIDABAD, HARYANA INDIA TEL , FAX -

2 Production aids & consultants (Pvt) Ltd
MANUFACTURING DIVISION Website: PLANT -1 PLOT No.s 120, 121, 130 & 131 HUDA INDUSTRIAL ESTATE (PART II), SECTOR 59 FARIDABAD (HARYANA) Tel: PLANT -2 PLOT No. 307, SECTOR -8 I.M.T, MANESAR (HARYANA) Tel:

3 INTRODUCTION Production Aids & Consultants (Pvt) Ltd is an ISO 9001:2000 (SMR) Company with Head Office at Faridabad at Sector 15, Crown Plaza on NH-2. It is providing technical solutions to the manufacturing industry since 1992. The company is headed by Mr Rohit Rai, a Mechanical Engg graduate form MNREC, Allahabad and has an impeccable reputation in the Engg Sector in North India. It has a Machine Tool Trading and a Manufacturing Division. The Manufacturing Division of PAC has two Centres, one each in Faridabad and Manesar, Haryana, India.

4 MISSION To be a Technically Superior Engineering Company with comprehensive ancillary support to our valued clientele with focus to provide timely delivery of products whose pricing, performance and appearance are in accordance with our tradition of high manufacturing standards.

5 CORE BUSINESS SALES & SERVICE OF CNC MACHINES FROM INDIAN AND OVERSEAS MAKERS. STOCK & SALE OF CONVENTIONAL MACHINES INCL IMPORTS SELLING OF COMPLETELY TOOLED UP MACHINING LINES TO VARIOUS OE’S. MANUFACTURING ARM WITH PDC & 50 + CNCs

6 Manufacturing division
This presentation covers the Manufacturing Capabilities of the Company This Div is headed by Lt Col (Retd) Shobhit Rai, who is a Mechanical Engineer and PG from IIT Chennai and has served 22 years in Indian Army in the Corps of EME

7 PAC Manufacturing Division (Plant -1)
Located 300m off NH-2, Sec 59 Faridabad. Comprehensive Infrastructure in terms of 1500 sqm of prefab shed Specializing in high pressure Aluminum Die Casting and Machining of Components

8 Adequate infrastructure

9 Facilities established
Cold Chamber 300 T machine – 1 Cold Chamber 400 T & 650 T in planning – 1 Each Diesel Furnaces (300 kg/hr Melting Capacity) -1 Electric Furnaces (500kg Holding Capacity) -2 Tool Room Consisting of Centre Lathe, Shaper, Pillar Drill, Bench Grinder Vices, Tables, Fixtures, Measuring Instruments, gauges DG Sets -300 KVA -1, 200 KVA-1 Overhead Crane (15 Ton)-1 Cooling Plant 150 BTU Air compressors- Two ETP & APCM as per Govt Norms under fabrication Fire Fighting Measures Die casting/Misc

10 Facilities established
VMC-11 Turning Centres -5 Centre Less Grinder-1 Tool & Cutter Machine-1 Lathe - 1 CMM -1 Profile Projector-1 QA Tools Machining Centre/Testing

11 Plant & machinery: plant 1
Machine Type/Model Make Specification Nos. CNC Turning (DX-150 &100) Jyoti /Tongtai Turning Length – 300mm 03 Turning Dia – 150/100mm CNC Turning (STC– 200) Jyoti Turning Length – 400 mm 02 Turning Dia mm VMC (850) Jyoti/Tongtai X Axis Travel – 850 mm 03 (With four Axis Rotary Table) Y Axis Travel – 500 mm Z Axis Travel – 500 mm VMC (720 A) Tongtai X Axis Travel – 720 mm 01 VMCs (Misc) Jyoti/Tongtai Misc 07 CMM Brown & Sharpe X Axis Travel – 1000 mm 01 Y Axis Travel – 700 mm Z Axis Travel – 700 mm Profile Projector

12 TECHNICAL TEAM Designation Qualification M Tech B.E.. M.Com/ B. Com
Diploma ITI Matric Total General Manager 1 Manager Manufacturing 2 Executive Production 4 Jr. Executive Production 5 Executive Q.A. 3 Jr. Executive Q.A. Jr. Executive Store Executive Commercial Die Casting Operators 7 CNC Operator (Skilled) 22 6 28 CNC Operator (Semi Skilled) 14 Helpers 8 26 35 80

13 ALUMINIUM INGOTS (RAW MTRL)
Process flow chart ALUMINIUM INGOTS (RAW MTRL) MELTING IN FURNACE DEGASSING PRESSURE DIE CASTING FETTLING SHOT BLASTING MACHINING ON CNC FINAL INSPECTION PACKING & DELIVERY

14 Cold chamber HPDC Fully automated systems including Auto Ladle,
Auto Sprayer & Auto Extractor being used.

15 QA systems followed to obtain accuracy & precision
Machining QA systems followed to obtain accuracy & precision

16 Inspection facilities
CMM Profile Projector

17 Finished components Shot Weights of up to 2 Kgs & Castings up to 675g machined weight have been casted, fettled, shot blasted, machined & packed after due checks at each stage for complete client satisfaction

18 VALUED CLIENTS: plant 1 M/s Global Auto Limited M/s SPM Auto Palwal
M/s Presco Mac

19 PAC Manufacturing Division (Plant -2)
Estd in 2005, it is located near Maruti Suzuki & Subros at IMT, Manesar. The plant has good manufacturing, inspection & infrastructure facilities including state of the art CNC turning, machining centers and a standard room. It has a standby Power backup through 250 KVA silent D.G set.

20 Plant & machinery: plant 2
Machine Type/Model Make Specification Nos. CNC Turning Automatic Loader (Double spindle) Takamaz (Japan) Turning Length – 120mm 01 Turning Dia – 210 mm CNC Turning (DX – 200) Jyoti Turning Length – 500 mm 18 Turning Dia mm CNC Turning (DX-100) Jyoti Turning Length – 120 mm 02 Turning Dia – 220 mm CNC Turning (DX-250) Jyoti Turning Length mm 01 Turning Dia – 500 mm VMC (850) Jyoti X Axis Travel – 850 mm 05 (With four Axis Rotary Table) Y Axis Travel – 500 mm Z Axis Travel – 500 mm Broach Machine (10 Ton Three Station ) Broach Machine (6 Ton Two Station ) Profile Projector Contour Tester (Zeiss )

21 UTILITIES: plant 2 (MANESAR)
EQPT MAKE RATING QTY D.G. Set Caterpillar kVA D.G. Set Sudhir kVA Compressor ELGI gf/cm Compressor kaeser Kgf/cm

22 TECHNICAL TEAM: PLANT 2 Designation Qualification B.E.. M.Com Diploma
ITI Matric Total Manager Manufacturing 1 Executive Production 4 Jr. Executive Production 5 Executive Q.A. 2 3 Jr. Executive Q.A. Jr. Executive Store Executive Commercial CNC Operator (Skilled) 48 6 54 CNC Operator (Semi Skilled) 14 Helpers 8 10 50 30 94

23 Process flow chart: PLANT 2
STUDY COMPONENT PROCESS DESIGN & TOOLING RECEIVE RAW MTRL: ALLOY STEEL & FORGINGS MACHINING ON CNC QUALITY INSPECTION PACKING & DELIVERY

24 Turning Centres in action at PAC, IMT Manesar
Machining Turning Centres in action at PAC, IMT Manesar

25 Inspection facilities
Zeiss Contour Tester

26 Finished components High precision & accuracy is the hallmark of components machined by us for the Tier I - O.E. suppliers

27 VALUED CLIENTS: plant 2 Hi Tech Gear Ltd Manesar
Sona Okegawa Precision forging Ltd Talbros Alicon Cast Alloy

28 OUR COMMITMENT To Fulfill Customer Requirement
Fast Product Development Cycle Just in time delivery Latest Quality Techniques & Equipments Operator Quality Assurance System Competitive Cost

29 Thank you Contact Persons : MD : Mr Rohit Rai +91-9810125881
GM : Lt Col (Retd) Shobhit Rai


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