Presentation on theme: "ISHAAN ENGINEERING MISSION:-To become a reliable partner in supplying aluminum/zinc castings, keeping high quality standards and performance. VISION:-To."— Presentation transcript:
ISHAAN ENGINEERING MISSION:-To become a reliable partner in supplying aluminum/zinc castings, keeping high quality standards and performance. VISION:-To manufacture and supply products with ultimate quality, precision and customer satisfaction.
HISTORY Ishaan Engineering was established by late Shri Jitendra M. Shah, Mr. Nimish J. Shah & M/s. Amkay die-casting Industries. M/s. Amkay die-casting industries was established by late Shri Jitendra M. Shah in 1959 in Mumbai. In 1969 it was shifted to Vapi, 160 Kms from Mumbai. In 1976 we started another unit at Daman, U.T. and then in 1990 in Bengaluru. In 1996 M/s. Ishaan Engineering was established at Dadra & Nagar Haveli. Ever since we have been established, we have maintained the company’s reputation and continued the tradition of quality die-casting products and customer service and satisfaction.
ABOUT US Established in 1997. Holding a past experience of 54 years in die-casting. Presently having 8 PDC machine, 2 GDC machines and 1 Hot chamber machine with output of 1000 metric tons p.a. ISO 9001-2008 certified company and also follow SIX SIGMA quality standards in our manufacturing process. Ishaan Engineering is a well know company engaged in manufacturing of non-ferrous aluminium and Zinc metal castings for last 17 years. We have 2 manufacturing units, one located at Dadra & Nagar Haveli, Silvasa and second located in Vapi, (S.Gujrat). Both of our units are just two and half hours from Mumbai.
COMPANY PROFILE The facilities we have are:- 1. CAD/CAM centers. 2. Tool Designing and manufacturing. 3. Pressure and Gravity Die-casting machines. 4. Filling, fettling, grinding and sanding of machines. 5. Vibro-benz for burr removal. 6. Drilling and tapping of machines. 7. Shot blasting of machines. 8. CNC Turning center.
Our turn-over grew from 4 million to 120 million in the following years of establishment. We have CCTV facility, which keeps our plant and other departments updated to our head-quarter. We contribute to environment by changing our initial oil fired furnaces into electric/gas fired furnaces, thereby decreasing the amount of pollution, heat, losses, health hazard and increasing human and plant efficiency.
OBJECTIVES Dispatch of the job as per-committed schedule. Procurement of the material as per schedule. The products shall be developed as per the committed time. Rejection shall not be more than 3%. To increase sales turn over minimum @ 25% every year. To reduce customer complaint minimum @ 50% every year. All suppliers to fall within acceptable range of minimum 80% rating.
CONCEPTS OF DIE DESIGN 2D / PDF drawings. 3D model of component. 3D model of complete Die. Casting simulations. Die-casting parameter calculations. Die steel selection. Die manufacturing. Heat treatment. Stress reliving. Nitriding.
MATERIAL SELECTION & D IE MANUFACTRING PROCESS MOULD BASE MATERIAL PUNCH CAVITY MATERIAL DIE- MANUFACTUR- ING PROCESS HEAT TREAT- MENT NITRIDINGSAMPLE C-45 MILD- STEEL EN-9 HDS-11 HDS-13 BOHLER ASSAB THYSSU N KRUP DIODO POLDY ROUGHING CNC- MACHING SPARKING HEAT TREATMENT (PRIMARY) WIRE CUTS SPARKING CNC MACHING GRINGING POLISHING ASSEMBLY NORMAL SALT BATH VACCUM H/T HARDNE RC 48/50 SALT BATH GAS NITRIDIN G SAMPLE APPROVAL
OUR DIE CASTING FACILITIES Pressure die castings (8-HMT Buhler) Pressure die castings (8-HMT Buhler) 80 ton 120 ton(2) 160 ton 180 ton 250 ton (2) 400 ton 80 ton 120 ton(2) 160 ton 180 ton 250 ton (2) 400 ton Gravity die casting Vertical die-casting Horizontal die-casting Vertical die-casting Horizontal die-casting
All the furnaces are electronically temperature controlled. In PDC we manufacture aluminium castings ranging from 20gms to 3kgs. In GDC we manufacture aluminium castings ranging from 200gms to 10kgs. Over head cranes for loading and unloading of dies. Independent maintenance department.
DIE CASTING PROCESS
SECONDARY PROCESS Trimming of castings Manual cutting / Bend saw cutting Filing, fettling, grinding and sanding. Vibro-benz finishing Shot blasting Machining CNC / conventional Inspection and checking
WHAT DO WE DELIVER Specialized in Pressure die-casting (PDC) and Gravity die-casting (GDC). We deliver 3.06 million castings per annum. We manufacture 20 gram to 3.00kgs in pressure die casting and 200 grams to 10.00kgs in gravity die casting. We deliver shot blasted, dully CNC machined castings ready to assemble.
QUALITY CONTROL INSTRUMENTS We at Ishaan Engineering are very particular about our quality measure and hence consider the following steps for every machine:- 1. Digital vernir 2. Bore gauge 3. Dial indicator 4. Finger dial with magnetic stand 5. Thickness gauge 6. Thread gauges 7. Go-No-Go gauges 8. Air gauges 9. Ring gauges 10. Jigs and fixtures 11. Dead center to check ovality All the instruments are calibrated at regular time period.
CPK / GAUGE R&R We maintain 1.66 CPK in end covers bearing bore. Run out between bearing bore to spigot diameter is maintained in 20 microns. In conventional machining bore diameter is maintained with 80 microns. We conduct periodically gauge R&R analysis.
QUALITY POLICY We at Ishaan engineering are committed to develop and manufacture consistent quality Aluminium & Zinc castings as per our customer requirements and supply to them in time to their total satisfaction. We are committed to our continual improvement in our products & supply quality castings by maintaining process parameters, technical up-gradation and implementing “Quality Management System” involving all employees.
FOCUS AREA Setting up an independent Quality-Control (QC)department. Controlling and Monitoring of Parameters during process. Checking of blow holes at regular intervals by various methods. Using Go-No-Go gauges for the final checking.
MILESTONES Thin wall, less taper castings 85 tons output in a month 1.67 CPK in machining 2.67% rejection per month
FUTURE PROCUREMENT 180 ton die-casting machine CNC machining center Pneumatic power press Hanger type shot blasting machines Multi spindle drilling and tapping machines EDM machine Hoist
TOOL ROOM AND DIE MAKING
DIE CASTING AREA
DILLING TAPING AND CNC
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