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Royal Building System General RBS Aplications Construction Process
Specifications and Construction details Approvals and Certifications Royal Andina kits Royal Building System
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General 1.1. Company-Policies 1.2. Products Lines
RBS Construction System Properties and Advantages Construction Process Construction Process-Video Institutional Video General
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Royal Andina S.A. We are a company dedicated to make PVC panels and profiles to offer a variety of solutions for the construction field. Our products are made with Canadian technology and excellent quality. From our plant in Cartagena we attended the Andina market, Central America and the Caribbean. Our best reference is the testimony of our costumers and our projects since Our commitment is simple: complete satisfaction to our costumers. We provide the ideal solution even for the most demanding projects.
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Royal Andina Central and South America
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RBS CONSTRUCTION SYSTEM
PRODUCT LINES RBS CONSTRUCTION SYSTEM Window Systems
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RBS Construction System
Electric Ducts or hydraulics Concrete or empty with metallic structure Steel of reinforcement PVC Panel The RBS system is made from PVC panels ready to assembly for any type of project. Depending on the project, the width or thickness could be less than 100 mm or 64 mm. Reinforced concrete filling for permanent construction or reinforced metal frame for reusable constructions.
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RBS Construction System
64mm System Basic Module 64mm System Connector Panel 100mm System Basic Module Panels Connector 100 mm System. Versatile and easy to project
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Product properties Durable Waterproof Ignífuge and self-extinguishable
UV protection Aseptic Corrosion resistant (oxide), salinity, chemical and microorganisms Homogeneous quality
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Advantages of RBS System
Quick On –site Assemblyn Acoustic and thermal insulation Resistant to extreme weather condiions Rodent/Pest Resistant Can be designed to handle earthquake and hurricane conditions Finished Adjust to any design Easy to maintain & clean Compatible with others constructions Long-Term Durability: Will not rust, corrode, flake, peel or rot! Condominium after hurricane Michelle, built with RBS System, October 2001
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Building Preparations
Walls filled with concrete Walls filled with steel bars
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RBS Aplications 2.1. Social Housing 2.2. Private Housing
Education Health Industry and Commerce Camps Hotels Military Installations Other applications RBS Aplications
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Social Housing
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Social Solutions for the community
The properties and advantages of the RBS system offer an optimal alternative for the construction of social housing: Worthy High quality Finished Lasting and Comfortable Waterproof and UV protection remains stable over time.
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Advantages RBS SYSTEM TRADITIONAL Finished remains stable over time
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Advantages La Habana, Cuba The durability of the materials can be seen when you compare our products with others
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Advantages RBS SYSTEM TRADITIONAL Better finishes
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Advantages RBS SYSTEM TRADITIONAL The System doesn´t crack after the construction is settles down
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Housing 24 units of 42 Sqm. 12 years built Houses, Cartagena, Colombia
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Housing 50 units 65 Sqm. Social Housing, Curacao
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Housing 120 apartments 45 Sqm. Tirima Project, Venezuela
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Housing 150 units 60 Sqm. House in Venezuela
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Housing 200 units 100 Sqm. area House in Santa Lucía,Venezuela
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Housing 300 units 62 Sqm. House in Isla Margarita, Venezuela
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Housing 80 units 65 Sqm. Engineer houses, Changuinola, Panamá
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Housing 56 Sqm. houses Condominium project, Rep. Dominicana
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Housing Apartments, La Habana, Cuba
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Housings Las Lomas, México
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Housing Condominium project, St. Marteen
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Private Housing
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Housing House in San José, Costa Rica
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Housing House in San José, Costa Rica
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Housing House in Cajicá, Colombia
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Housing House, Colombia
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Housing Country house, Rionegro, Colombia
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Housing La Arena house in Isla Del Rosario, Colombia
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Housing Summer house, Medellín, Colombia
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Education
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Education “Infrastructure for educational areas”
The RBS system adapts to both rural and urban areas temporarily or permanently Rapid execution Quality of materials Low cost and low maintenance Fixed cost Adapts thermally to regional climates In addition, the RBS system provides an integral finish for immediate use, and allows to incorporate other finishes highlighting the sense of the community for the educational areas.
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Education School in Buenos Aires (Citibank), Quibdó, Colombia
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Education School in Buenos Aires (Citibank), Quibdó, Colombia
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Education Schools (Citibank), Providencia, Colombia
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Education El Divino Niño school (Citibank), Marinilla, Colombia
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Education Pedagogic unit, Cota, Colombia
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Education UNICEF Emilio Carvajal school, Buenaventura, Colombia
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Education Ferrostal school , Palonegro, Quindio, Colombia
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Education Several projects, Quindío, Colombia
Santa Maria Micaela school Adoratrices , Armenia Hermanitas de la Anunciación, Calarcá Several projects, Quindío, Colombia
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Education Plan Padrino school, B/ventura, Colombia
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Education School Fundación Pies Descalzos, Bogotá, Colombia
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Education Paujil school, Caquetá, Colombia
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Education OIM – Timbiquí rural school, Cauca, Colombia
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Education OIM – Divina Pastora, Cucutá, Colombia
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Education Classroom , Nueva Granada school, Bogotá, Colombia
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Education San Miguel school, La Calera, Colombia
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Education Los Pinos school, Bogotá, Colombia
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Education Universidad Del Norte, Barranquilla, Colombia
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Education University classrooms, México
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Education Schools, México
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Education Coliseum, USA
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Health
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Advantages of RBS System
The materials used by the RBS system, offer construction free of mold and low maintenance. The thermal and acoustic characteristics of the RBS system provides comfort in any climate regardless of geographical location
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Health Medical center in Acacias, Meta, Colombia
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Health Hospital in Bahía Solano, Colombia
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Health Cafesalud Medical center, Bogotá, Colombia
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Health Red Cross, La Tebaida, Colombia
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Health Administrative offices COACEMED, México
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Health Computer center COACEMED, México
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Industry and Commerce
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Construction Process 2. Walls panels 1. Foundation
3. Metal or concrete structure
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Construction Process 4. Wall assemble 5. Section hoisted
6. Union between sections
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Proceso Constructivo Detalle fijación muros a estructura
Contraflambeos para nivelar los largueros en grandes luces La frecuencia de los refuerzos se determina según la zona eólica Largueros Aspecto muro instalado Detalle fijación muros a estructura
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Construction Process 7. Hydraulic Inst. 8. Electric Inst.
9. Cover structure 11. Finishes 10. Roofing
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Industry Prince Plastics plant, Canadá
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Industry Agricultural Warehouse, USA
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Industry Biofilm plant Sqm, Colombia
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Industry El Trébol, industrial warehouse, Colombia
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Industry Lime warehouse, Bogotá, Colombia
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Industry Refisal, Cartagena, Colombia
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Industry Minipak plant, Colombia
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Industry Warehouse project
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Industry Several projects, North America
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Industry Innovatec offices, Cali, Colombia
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Agriculture Industry Dairy farms, Canadá
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Commerce Supermarket Olímpica, Colombia
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Commerce Ford Sales Center, México
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Camps and Accommodations
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IT DOESN´T MATTER WHERE YOU NEED US,
RBS CONSTRUCTION SYSTEM IT DOESN´T MATTER WHERE YOU NEED US, WE´´LL BE THERE We will be there!
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Construction Process Floor and walls assemble systems 1. FOUNDATION
2. PLATE 3. INSTALLATIONS 4. WALL STRUCTURE 5. WALL ASSEMBLE 6. FRAMES INSTALLATION Floor and walls assemble systems
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Construction Process Installations, roofing and finishes
7. HYDRAULIC INST. 8. ELECTRIC INST. 9. COVER STRUCTURE 10. ROOF ASSEMBLE 11. FINISHES Installations, roofing and finishes
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Camps Pluspetrol camp, Pisco, Perú
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Camps Trompeteros project, Perú
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Camps Yanacocha, Perú
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Camps Camisea project, Perú
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Camps Airport project, Arequipa, Perú
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Camps Houses in Changuinola, Panamá
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Camps Military camps, Colombia
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Camps Houses for the Army, Melgar, Colombia
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Camps Cerrejón, Guajira, Colombia
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Camps Conconcreto Camps, Medellín, Colombia
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Hotels
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Hotels Los Delfines Hotel, San Andrés Isla, Colombia
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Hotels Fiscal Hotel, Cuba
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Hotels Nitana Hotel, Coveñas, Colombia
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Hotels Morritt’s Grand Resort, Islas Cayman
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Military Installations
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Military Installations
Administrative office, the Fourth military division, Colombia
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Military Installations
Hangar in Juanchaco, Colombia
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Military Installations
Cotecmar hangar, Colombia
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Military Installations
Gasur control tower, Colombia
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Camps Military camps, Colombia
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Camps Army housing, La Macarena, Colombia
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Housing Fiscal homes, Turbo, Colombia
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Other Applications
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Otther Applications Prodesa sales center, Colombia
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Other Applications Carwash, Canadá
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Other Applications Gas stations, Brasil
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Other Applications Offices, Bogotá - Colombia
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Other Applications Oxicol offices, Cartagena, Colombia
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Other Applications Construction in flood zone, Panamá
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Other Applications Portable toilet, Colombia
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Other Applications Portables toilets, Argentina
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Other Applications Booth Royal Andina Expoconstrucción, Bogotá, Colombia
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Other Applications Church in Bolívar, Colombia
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Other Applications Refrigerators, Colombia
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Other Applications Swimming pools, Colombia
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Other Applications Swimming pools, Colombia
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Other Applications Several
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RBS Construction Process
Concrete walls Empty walls with metallic structure RBS Construction Process
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Content 3.1. Concrete walls 3.1.1 System description
mm and 100 mm systems Preliminaries Foundation Plan location Walls assemble Installations Steal reinforcements Wall bracing Frames installation Concrete placement Flooring plates Roof Installation 3.1. Concrete walls
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RBS CONSTRUCTION SYSTEM
Electric Ducts or hydraulics Concrete or empty with metallic structure Steel of reinforcement PVC Panel The RBS system is made from PVC panels ready to assembly for any type of project. Depending on the project, the width could be less than 100 mm or 64 mm, reinforced concrete filling for permanent construction or reinforced metal frame for reusable constructions.
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64 and 100 mm Systems 64 mm SYSTEM 100 mm System
64 mm SYSTEM Basic Module 64 mm SYSTEM Connector Panel 100 mm SYSTEM Basic Module Panels Connector 100 mm System
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Preliminaries Preparation of the ground and installations
The structural design of the floor tile is the same as any other system, it is made base on the weight capacity of the floor. The electric, hydraulic and sanitary installations including the steel reinforcement must stay inside the walls Preparation of the ground and installations
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Preliminaries Royal material download to the construction site
The PVC profiles must be placed according to the size on the construction site, this will be warranty The best performance. Royal material download to the construction site
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Foundation FOUNDATION Plate detail The foundation must be well level
RBS WALLS GUÍDE GUÍDE The foundation must be well level REINFORCING STEEL BAR ANCLAJE DE VARILLAS PLATE FOUNDATION
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Replanteo Muros DEMARCACION MUROS
Imprescindible uso de la cimbra para asegurar la posición de los muros y la colocación de las guías. Placa lista para la colocación de los paneles de muros
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Ensamble Muros IDENTIFICACIÓN PIEZAS Todos los elementos que componen
Empresa Proyecto Tipo de Panel Longitud del Panel Todos los elementos que componen un kit están marcados y en el plano se especifica su ubicación.
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Walls assembly
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Ensamble Muros La verticalidad de las juntas deberá revisarse al plomar los muros en uno y otro sentido. Es conveniente contemplar la escuadra de los muros. 0.80 1.0 0.60 EJEMPLO DE MAL PLOMADO DE MUROS 90° EJEMPLO DE VERTICALIDAD DE ESTRÍAS ENTRE PANELES Y CONECTORES EJEMPLO DEL TRAZO DE ESCUADRA
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Ensamble Muros Ya completo el armado de los muros se procede a la nivelación y plomado de los mismos verificando las escuadras que se deben tener entre muros y entre losa de piso y muros. VISTA EN PLANTA VISTA EN ALZADO MURO ROYAL MURO ROYAL ESCUADRA 5 4 LOSA DE PISO 90° 3 90° MURO ROYAL
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Hydraulics Installations
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Electric Installations
Installation of switch and outlet boxes
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Steel Reinforcements Depending of structural design, ¾ or ½ rod are used as vertical or horizontal reinforcement.
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Shoring walls Wood or metal angles are used to shore walls, windows and doors
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Placement of frames See detail “A” See detail “C” Detail “A” See detail “B” The andino frame can be placed inside the connector panel or over it. The frames can be placed before or after filling the walls. Detail “B” Detail “C”
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Wall Bracing Brace with pump
Metal funnel to avoid wasting the concrete. Brace with pump
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Shoring walls Roof anchors Cleaning the walls with water
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Mezzanine Plates Plate system with blocks
Flooring plates for more than two floors
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Plate system with Steeldeck
Mezzanine Plates Plate system with Steeldeck Solid Plate
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Enlarged picture of the RBS beam and roof anchors
Roof installation Placement of the ridge beam on the wall´s axis Placement of the beam anchor Enlarged picture of the RBS beam and roof anchors Roof anchors
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Roof Installation Once the connectors are aligned in place, procede to present the panels, which will slide between connectors .
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Roof Installation Ridge Installation Ventilation lid is placed
Place lid Se procede a colocar la tapa de cumbrera caballete Ridge Installation
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Roof Installation TILES ALTERNATIVES Roof with clay tile
Roof with andina tile TILES ALTERNATIVES
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3.2. Empty walls with metal structure
Floor assemble system Wall assemble system Frame installation Installations Roof structure Assemble of roof and finishes 3.2. Empty walls with metal structure
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Construction process Floor assemble system 1. BASE SUPPORT
2. BASE OR PLATE 3. INSTALLATIONS Floor assemble system
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Construction Process Walls assemble system 4. WALL STRUCTURE
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Construction Process Frames for doors and windows
6. FRAMES INSTALLATION Frames for doors and windows
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Construction Process Installations 7. HYDRAULICS INST.
8. ELECTRIC INST. Installations
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Construction Process 9. ROOF STRUCTURE Roof structure
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Construction Process Roof assemble and finishes 10. ROOF ASSEMBLE
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Specifications and detailes of construction
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Approvals and Certifications
5.1. Fire resistant (English) 5.2. Fire resistant 5.3. Chemical resistant 5.4. Structural resistance of 64mm 5.5. Acoustic resistance of 100mm 5.6. Balistic testing 5.7. Maintenance technical guide 5.8. Tool list Approvals and Certifications
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Housing kits Institutional Kits Royal Andina Kits
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Labrador house sqm Montana house - 27sqm La Inés house sqm Paraiso house – 39 sqm La Cabaña house- 42sqm Verano house sqm Caribe house sqm La Calera house – 60sqm Lebrija house sqm Palmeras house120sqm 6.1. Housing Kits
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Labrador house – 15 Sqm
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Labrador house – 15 Sqm
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Montana house – 27 Sqm
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Montana house – 27 Sqm
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La Inés house – 36 Sqm
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La Inés house – 36 Sqm
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Paraíso house – 39 Sqm
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Paraíso house – 39 Sqm
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La Cabaña house – 42 Sqm
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Verano house – 46 Sqm
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Verano – 46 Sqm
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Caribe house 52 Sqm
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Caribe house 52 Sqm
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La Cabaña – 42 Sqm
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La Calera house 60 Sqm
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La Calera house 60 Sqm
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Lebrija 70 Sqm
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Lebrija house 70 Sqm
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Palmeras house 120 Sqm
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Palmeras house 120 Sqm
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6. 2. 1. Lodging of - 81 Sqm 6. 2. 2. Service module of 36 Sqm 6. 2. 3
Lodging of Sqm Service module of 36 Sqm Administration module of 48 Sqm Large classroom of 48 Sqm Bathroom set of 24 Sqm Classroom module 2 of 74 Sqm Classroom module 3 of 110 Sqm Educational classroom module 4 + Set Bathrooms Módulo Educativo 6 Aulas+Bat. Baños 6.2. Institutionals Kits
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Lodging of 81 Sqm
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Lodging of 81 Sqm
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Service module of 36 Sqm
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Service module of 36 Sqm
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Administration module of 48 Sqm
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Administration module of 48 Sqm
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Large classroom of 48 Sqm
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Large classroom of 48 Sqm
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Bathrooms set of 24 Sqm
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Bathrooms set of 24 Sqm
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Classroom module 2 of 74 Sqm
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Classroom module 2 of 74 Sqm
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Classroom module 3 of 110 Sqm
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Classroom module 3 of 110 Sqm
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Módulo Educativo 4 Aulas+Batería Baños
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Módulo Educativo 6 Aulas+Batería Baños
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