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1 Royal Building System General RBS Aplications Construction Process Specifications and Construction details Approvals and Certifications Royal Andina.

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Presentation on theme: "1 Royal Building System General RBS Aplications Construction Process Specifications and Construction details Approvals and Certifications Royal Andina."— Presentation transcript:

1 1 Royal Building System General RBS Aplications Construction Process Specifications and Construction details Approvals and Certifications Royal Andina kits

2 2 General 1.1. Company-Policies 1.2. Products Lines 1.3. RBS Construction System 1.4. Properties and Advantages 1.5. Construction Process 1.6. Construction Process-Video 1.7. Institutional Video

3 Royal Andina S.A. We are a company dedicated to make PVC panels and profiles to offer a variety of solutions for the construction field. Our products are made with Canadian technology and excellent quality. From our plant in Cartagena we attended the Andina market, Central America and the Caribbean. Our best reference is the testimony of our costumers and our projects since Our commitment is simple: complete satisfaction to our costumers. We provide the ideal solution even for the most demanding projects.

4 4 Royal Andina Central and South America

5 5 PRODUCT LINES RBS CONSTRUCTION SYSTEM Window Systems

6 6 Electric Ducts or hydraulics Concrete or empty with metallic structure Steel of reinforcement PVC Panel RBS Construction System The RBS system is made from PVC panels ready to assembly for any type of project. Depending on the project, the width or thickness could be less than 100 mm or 64 mm. Reinforced concrete filling for permanent construction or reinforced metal frame for reusable constructions.

7 7 RBS Construction System Versatile and easy to project 100 mm System. 64mm System 64mm System Basic Module 100mm System Basic Module Connector Panel PanelsConnector

8 8 Durable Waterproof Ignífuge and self-extinguishable UV protection Aseptic Corrosion resistant (oxide), salinity, chemical and microorganisms Homogeneous quality Product properties

9 9 Quick On –site Assemblyn Acoustic and thermal insulation Resistant to extreme weather condiions Rodent/Pest Resistant Can be designed to handle earthquake and hurricane conditions Finished Adjust to any design Easy to maintain & clean Compatible with others constructions Long-Term Durability: Will not rust, corrode, flake, peel or rot! Advantages of RBS System Condominium after hurricane Michelle, built with RBS System, October 2001

10 10 Building Preparations Walls filled with concrete Walls filled with steel bars

11 11 RBS Aplications 2.1. Social Housing 2.2. Private Housing 2.3. Education 2.4. Health 2.5. Industry and Commerce 2.6. Camps 2.7. Hotels 2.8. Military Installations 2.9. Other applications

12 12 Social Housing

13 13 Social Solutions for the community The properties and advantages of the RBS system offer an optimal alternative for the construction of social housing: Worthy High quality Finished Lasting and Comfortable Waterproof and UV protection remains stable over time.

14 14 Advantages TRADITIONAL RBS SYSTEM Finished remains stable over time

15 15 Advantages The durability of the materials can be seen when you compare our products with others La Habana, Cuba

16 16 Advantages Better finishes TRADITIONAL RBS SYSTEM

17 17 Advantages The System doesn´t crack after the construction is settles down TRADITIONAL RBS SYSTEM

18 18 Housing Houses, Cartagena, Colombia 24 units of 42 Sqm. 12 years built

19 19 Housing Social Housing, Curacao 50 units 65 Sqm.

20 20 Housing Tirima Project, Venezuela 120 apartments 45 Sqm.

21 21 Housing House in Venezuela 150 units 60 Sqm.

22 22 Housing House in Santa Lucía,Venezuela 200 units 100 Sqm. area

23 23 Housing House in Isla Margarita, Venezuela 300 units 62 Sqm.

24 24 Housing 80 units 65 Sqm. Engineer houses, Changuinola, Panamá

25 25 Housing 56 Sqm. houses Condominium project, Rep. Dominicana

26 26 Housing Apartments, La Habana, Cuba

27 27 Housings Las Lomas, México

28 28 Housing Condominium project, St. Marteen

29 29 Private Housing

30 30 Housing House in San José, Costa Rica

31 31 Housing House in San José, Costa Rica

32 32 Housing House in Cajicá, Colombia

33 33 Housing House, Colombia

34 34 Housing Country house, Rionegro, Colombia

35 35 Housing La Arena house in Isla Del Rosario, Colombia

36 36 Housing Summer house, Medellín, Colombia

37 37 Education

38 38 Education Infrastructure for educational areas The RBS system adapts to both rural and urban areas temporarily or permanently Rapid execution Quality of materials Low cost and low maintenance Fixed cost Adapts thermally to regional climates In addition, the RBS system provides an integral finish for immediate use, and allows to incorporate other finishes highlighting the sense of the community for the educational areas.

39 39 Education School in Buenos Aires (Citibank), Quibdó, Colombia

40 40 Education School in Buenos Aires (Citibank), Quibdó, Colombia

41 41 Education Schools (Citibank), Providencia, Colombia

42 42 Education El Divino Niño school (Citibank), Marinilla, Colombia

43 43 Education Pedagogic unit, Cota, Colombia

44 44 Education UNICEF Emilio Carvajal school, Buenaventura, Colombia

45 45 Education Ferrostal school, Palonegro, Quindio, Colombia

46 46 Education Several projects, Quindío, Colombia Hermanitas de la Anunciación, Calarcá Santa Maria Micaela school Adoratrices, Armenia

47 47 Education Plan Padrino school, B/ventura, Colombia

48 48 Education School Fundación Pies Descalzos, Bogotá, Colombia

49 49 Education Paujil school, Caquetá, Colombia

50 50 Education OIM – Timbiquí rural school, Cauca, Colombia

51 51 Education OIM – Divina Pastora, Cucutá, Colombia

52 52 Education Classroom, Nueva Granada school, Bogotá, Colombia

53 53 Education San Miguel school, La Calera, Colombia

54 54 Education Los Pinos school, Bogotá, Colombia

55 55 Education Universidad Del Norte, Barranquilla, Colombia

56 56 Education University classrooms, México

57 57 Education Schools, México

58 58 Education Coliseum, USA

59 59 Health

60 60 Advantages of RBS System The materials used by the RBS system, offer construction free of mold and low maintenance. The thermal and acoustic characteristics of the RBS system provides comfort in any climate regardless of geographical location

61 61 Health Medical center in Acacias, Meta, Colombia

62 62 Health Hospital in Bahía Solano, Colombia

63 63 Health Cafesalud Medical center, Bogotá, Colombia

64 64 Health Red Cross, La Tebaida, Colombia

65 65 Health Administrative offices COACEMED, México

66 66 Health Computer center COACEMED, México

67 67 Industry and Commerce

68 68 1. Foundation 3. Metal or concrete structure 2. Walls panels Construction Process

69 69 4. Wall assemble5. Section hoisted6. Union between sections Construction Process

70 70 Aspecto muro instalado Contraflambeos para nivelar los largueros en grandes luces Largueros La frecuencia de los refuerzos se determina según la zona eólica Proceso Constructivo Detalle fijación muros a estructura

71 71 7. Hydraulic Inst. 9. Cover structure 10. Roofing 8. Electric Inst. 11. Finishes Construction Process

72 72 Industry Prince Plastics plant, Canadá

73 73 Industry Agricultural Warehouse, USA

74 74 Industry Biofilm plant Sqm, Colombia

75 75 Industry El Trébol, industrial warehouse, Colombia

76 76 Industry Lime warehouse, Bogotá, Colombia

77 77 Industry Refisal, Cartagena, Colombia

78 78 Industry Minipak plant, Colombia

79 79 Industry Warehouse project

80 80 Industry Several projects, North America

81 81 Industry Innovatec offices, Cali, Colombia

82 82 Agriculture Industry Dairy farms, Canadá

83 83 Commerce Supermarket Olímpica, Colombia

84 84 Commerce Ford Sales Center, México

85 85 Camps and Accommodations

86 86 RBS CONSTRUCTION SYSTEM We will be there! IT DOESN´T MATTER WHERE YOU NEED US, WE´´LL BE THERE

87 87 Construction Process Floor and walls assemble systems 1. FOUNDATION2. PLATE 4. WALL STRUCTURE 5. WALL ASSEMBLE 3. INSTALLATIONS 6. FRAMES INSTALLATION

88 88 Construction Process Installations, roofing and finishes 7. HYDRAULIC INST.9. COVER STRUCTURE 10. ROOF ASSEMBLE 8. ELECTRIC INST. 11. FINISHES

89 89 Camps Pluspetrol camp, Pisco, Perú

90 90 Camps Trompeteros project, Perú

91 91 Camps Yanacocha, Perú

92 92 Camps Camisea project, Perú

93 93 Camps Airport project, Arequipa, Perú

94 94 Camps Houses in Changuinola, Panamá

95 95 Camps Military camps, Colombia

96 96 Camps Houses for the Army, Melgar, Colombia

97 97 Camps Cerrejón, Guajira, Colombia

98 98 Camps Conconcreto Camps, Medellín, Colombia

99 99 Hotels

100 100 Hotels Los Delfines Hotel, San Andrés Isla, Colombia

101 101 Hotels Fiscal Hotel, Cuba

102 102 Hotels Nitana Hotel, Coveñas, Colombia

103 103 Hotels Morritts Grand Resort, Islas Cayman

104 104 Military Installations

105 105 Military Installations Administrative office, the Fourth military division, Colombia

106 106 Military Installations Hangar in Juanchaco, Colombia

107 107 Military Installations Cotecmar hangar, Colombia

108 108 Military Installations Gasur control tower, Colombia

109 109 Camps Military camps, Colombia

110 110 Camps Army housing, La Macarena, Colombia

111 111 Housing Fiscal homes, Turbo, Colombia

112 112 Other Applications

113 113 Prodesa sales center, Colombia Otther Applications

114 114 Carwash, Canadá Other Applications

115 115 Gas stations, Brasil Other Applications

116 116 Offices, Bogotá - Colombia Other Applications

117 117 Oxicol offices, Cartagena, Colombia Other Applications

118 118 Construction in flood zone, Panamá Other Applications

119 119 Portable toilet, Colombia Other Applications

120 120 Portables toilets, Argentina Other Applications

121 121 Booth Royal Andina Expoconstrucción, Bogotá, Colombia Other Applications

122 122 Church in Bolívar, Colombia Other Applications

123 123 Refrigerators, Colombia Other Applications

124 124 Swimming pools, Colombia Other Applications

125 125 Swimming pools, Colombia Other Applications

126 126 Several Other Applications

127 127 RBS Construction Process 3.1. Concrete walls 3.2. Empty walls with metallic structure

128 System description mm and 100 mm systems Preliminaries Foundation Plan location Walls assemble Installations Steal reinforcements Wall bracing Frames installation Concrete placement Flooring plates Roof Installation Content 3.1. Concrete walls

129 129 Electric Ducts or hydraulics Concrete or empty with metallic structure Steel of reinforcement PVC Panel RBS CONSTRUCTION SYSTEM The RBS system is made from PVC panels ready to assembly for any type of project. Depending on the project, the width could be less than 100 mm or 64 mm, reinforced concrete filling for permanent construction or reinforced metal frame for reusable constructions.

130 and 100 mm Systems 100 mm System 64 mm SYSTEM 64 mm SYSTEM Basic Module PanelsConnector 100 mm SYSTEM Basic Module Connector Panel

131 131 Preliminaries Preparation of the ground and installations The structural design of the floor tile is the same as any other system, it is made base on the weight capacity of the floor. The electric, hydraulic and sanitary installations including the steel reinforcement must stay inside the walls

132 132 Preliminaries Royal material download to the construction site The PVC profiles must be placed according to the size on the construction site, this will be warranty The best performance.

133 133 Foundation FOUNDATION The foundation must be well level Plate detail RBS WALLS GUÍDE ANCLAJE DE VARILLAS PLATE REINFORCING STEEL BAR

134 134 Replanteo Muros DEMARCACION MUROS Imprescindible uso de la cimbra para asegurar la posición de los muros y la colocación de las guías. Placa lista para la colocación de los paneles de muros

135 135 Ensamble Muros IDENTIFICACIÓN PIEZAS Todos los elementos que componen un kit están marcados y en el plano se especifica su ubicación. Empresa Proyecto Tipo de Panel Longitud del Panel

136 136 Walls assembly

137 137 Ensamble Muros La verticalidad de las juntas deberá revisarse al plomar los muros en uno y otro sentido. Es conveniente contemplar la escuadra de los muros. 90° EJEMPLO DEL TRAZO DE ESCUADRA EJEMPLO DE MAL PLOMADO DE MUROS EJEMPLO DE VERTICALIDAD DE ESTRÍAS ENTRE PANELES Y CONECTORES

138 138 Ensamble Muros MURO ROYAL 90° ESCUADRA 90° MURO ROYAL LOSA DE PISO VISTA EN PLANTA VISTA EN ALZADO Ya completo el armado de los muros se procede a la nivelación y plomado de los mismos verificando las escuadras que se deben tener entre muros y entre losa de piso y muros.

139 139 Hydraulics Installations

140 140 Electric Installations Installation of switch and outlet boxes

141 141 Steel Reinforcements Depending of structural design, ¾ or ½ rod are used as vertical or horizontal reinforcement.

142 142 Shoring walls Wood or metal angles are used to shore walls, windows and doors

143 143 Placement of frames The andino frame can be placed inside the connector panel or over it. The frames can be placed before or after filling the walls. See detail C See detail A Detail A Detail C Detail B See detail B

144 144 Wall Bracing Brace with pump Metal funnel to avoid wasting the concrete.

145 145 Shoring walls Cleaning the walls with water Roof anchors

146 146 Mezzanine Plates Plate system with blocks Flooring plates for more than two floors

147 147 Mezzanine Plates Plate system with Steeldeck Solid Plate

148 148 Roof installation Placement of the beam anchor Enlarged picture of the RBS beam and roof anchors Placement of the ridge beam on the wall´s axis Roof anchors

149 149 Roof Installation Once the connectors are aligned in place, procede to present the panels, which will slide between connectors.

150 150 Roof Installation Ventilation lid is placed Place lid Se procede a colocar la tapa de cumbrera caballete Ridge Installation

151 151 Roof Installation TILES ALTERNATIVES Roof with andina tile Roof with clay tile

152 Empty walls with metal structure Floor assemble system Wall assemble system Frame installation Installations Roof structure Assemble of roof and finishes

153 153 Construction process Floor assemble system 1. BASE SUPPORT2. BASE OR PLATE 3. INSTALLATIONS

154 154 Construction Process Walls assemble system 4. WALL STRUCTURE 5. WALLS ASSEMBLE

155 155 Construction Process Frames for doors and windows 6. FRAMES INSTALLATION

156 156 Construction Process Installations 7. HYDRAULICS INST. 8. ELECTRIC INST.

157 157 Construction Process Roof structure 9. ROOF STRUCTURE

158 158 Construction Process Roof assemble and finishes 10. ROOF ASSEMBLE 11. FINISHES

159 159 Specifications and detailes of construction

160 160 Approvals and Certifications 5.1. Fire resistant (English) 5.2. Fire resistant 5.3. Chemical resistant 5.4. Structural resistance of 64mm 5.5. Acoustic resistance of 100mm 5.6. Balistic testing 5.7. Maintenance technical guide 5.8. Tool list

161 161 Royal Andina Kits 6.1. Housing kits 6.2. Institutional Kits

162 Housing Kits Labrador house - 15 sqm Montana house - 27sqm La Inés house - 36 sqm Paraiso house – 39 sqm La Cabaña house- 42sqm Verano house - 46 sqm Caribe house - 52 sqm La Calera house – 60sqm Lebrija house - 70 sqm Palmeras house120sqm

163 163 Labrador house – 15 Sqm

164 164 Labrador house – 15 Sqm

165 165 Montana house – 27 Sqm

166 166 Montana house – 27 Sqm

167 167 La Inés house – 36 Sqm

168 168 La Inés house – 36 Sqm

169 169 Paraíso house – 39 Sqm

170 170 Paraíso house – 39 Sqm

171 171 La Cabaña house – 42 Sqm

172 172 Verano house – 46 Sqm

173 173 Verano – 46 Sqm

174 174 Caribe house 52 Sqm

175 175 Caribe house 52 Sqm

176 176 La Cabaña – 42 Sqm

177 177 La Calera house 60 Sqm

178 178 La Calera house 60 Sqm

179 179 Lebrija 70 Sqm

180 180 Lebrija house 70 Sqm

181 181 Palmeras house 120 Sqm

182 182 Palmeras house 120 Sqm

183 Institutionals Kits Lodging of - 81 Sqm Service module of 36 Sqm Administration module of 48 Sqm Large classroom of 48 Sqm Bathroom set of 24 Sqm Classroom module 2 of 74 Sqm Classroom module 3 of 110 Sqm Educational classroom module 4 + Set Bathrooms Módulo Educativo 6 Aulas+Bat. Baños

184 184 Lodging of 81 Sqm

185 185 Lodging of 81 Sqm

186 186 Service module of 36 Sqm

187 187 Service module of 36 Sqm

188 188 Administration module of 48 Sqm

189 189 Administration module of 48 Sqm

190 190 Large classroom of 48 Sqm

191 191 Large classroom of 48 Sqm

192 192 Bathrooms set of 24 Sqm

193 193 Bathrooms set of 24 Sqm

194 194 Classroom module 2 of 74 Sqm

195 195 Classroom module 2 of 74 Sqm

196 196 Classroom module 3 of 110 Sqm

197 197 Classroom module 3 of 110 Sqm

198 198 Módulo Educativo 4 Aulas+Batería Baños

199 199 Módulo Educativo 6 Aulas+Batería Baños


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