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© Company name - 1 - 11/23/2014 ABB Overview. © ABB Oy 2007 - 2 - Contents Matti Turtiainen - ABB today ABB in Finland Technology leadership ABB Drives.

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Presentation on theme: "© Company name - 1 - 11/23/2014 ABB Overview. © ABB Oy 2007 - 2 - Contents Matti Turtiainen - ABB today ABB in Finland Technology leadership ABB Drives."— Presentation transcript:

1 © Company name /23/2014 ABB Overview

2 © ABB Oy Contents Matti Turtiainen - ABB today ABB in Finland Technology leadership ABB Drives Jere Syvänne – Kenttäväylien kehitystyö Julle Ala-Lahti – RFID:n käyttö logistiikassa VAL - konsepti

3 © ABB Oy ABB today ABB Group: Revenues 24 billion USD in around 100 countries R&D investments around 1.1 billion USD Market leader in key businesses ABB is a global leader in power and automation technologies that enable utility and industry customers to improve their performance while lowering environmental impact.

4 © ABB Oy Key figures: ABB Group 2006

5 © ABB Oy ABB in Finland ABB Oy: revenues 1.7 billion EUR more than 6000 employees on over 40 locations R&D investments 7 % of revenues factories in Helsinki and Vaasa

6 © ABB Oy ABB Oy organization Country Manager Mikko Niinivaara Finance Erkki Luhta Human Resources Harri Mattila Communications Carita Jern Legal Affairs & Compliance Tapio Metso Technology Kimmo Forsman Drives Pekka Tiitinen Machines Juha Silvennoinen Motors Mikko Helinko Low Voltage Products Heikki Uusitalo Low Voltage Systems Antti Heikkilä Drives Pekka Tiitinen Machines Juha Silvennoinen Motors Mikko Helinko Low Voltage Products Heikki Uusitalo Low Voltage Systems Antti Heikkilä Process Industry Juha Moisio Marine & Turbocharging Lasse Mäkelin Process Industry Juha Moisio Marine & Turbocharging Lasse Mäkelin Substations Jukka Soininen Power Generation Mikael Strömbäck Substations Jukka Soininen Power Generation Mikael Strömbäck Distribution Automation Kalle Huittinen Medium Voltage Apparatus and Switchgear Anders Zittra Transformers Jukka Auranen Distribution Automation Kalle Huittinen Medium Voltage Apparatus and Switchgear Anders Zittra Transformers Jukka Auranen Service Ilkka Tykkyläinen Product Support Pauli Järvinen Domestic Product Sales Kalle Mattila Robotics Timo Toissalo Robotics Timo Toissalo Automation Products Pekka Tiitinen Automation Products Pekka Tiitinen Process Automation Lasse Mäkelin Process Automation Lasse Mäkelin Power Systems Jukka Soininen Power Systems Jukka Soininen Power Products Mikko Niinivaara Power Products Mikko Niinivaara

7 © ABB Oy Automation Technology Systems Electrification and Automation Systems Drive Systems Propulsion systems for ships Improves energy efficiency and productivity Products Drives Motors Machines Low Voltage Products Low Voltage Systems Robots Instruments Services Service and maintenance

8 © ABB Oy Power Technology Improves reliability of power distribution Products Transformers Distribution Automation Switchgear MV-apparatus HV-apparatus Cables Systems Transmission and distribution systems Power generation systems Services Service and maintenance

9 © ABB Oy ABB Oy key figures (MEUR) Change % Orders received Export orders Revenues R&D Order backlog Employees

10 © ABB Oy ABB Oy revenues Revenues 2006 total MEUR, + 13 % MEUR (Liikevaihdon kehitys ) (+ 16 %) (+ 2 %) (+ 15 %) (+ 7 %) (+ 36 %) (- 2 %)

11 © ABB Oy ABB Oy R&D MEUR R&D 112 MEUR, + 14 %

12 © ABB Oy Permanent magnet technology applications Gearless drives based on new permanent magnet motor technology with a new patented rotor design fewer components; no gears and no encoders lower engineering, installation and maintenance costs lower energy consumption applications delivered to paper mills, wind power and ships

13 © ABB Oy Marine Year 2006 was a record year for the division: totally 19 Azipod ® -units were ordered to 11 ships. Genesis – the largest cruise ship ever Owner: Royal Caribbean International Built by Aker Yards, Finland Delivery: autumn 2009 ABB scope of supply: 3 x Azipod® Propulsion Units 3 x ACS6000SD Frequency Converters 6 x Main Generators 11 kV Main Switchboards 4 x Thruster Motors Distribution and Propulsion Transformers Substation Switchgears

14 © ABB Oy Admiralty – two Arctic shuttle tankers Customer: Sovcomflot Built at the Admiralty Shipyards in St. Petersburg, Russia Delivery: year 2009 ABB delivery: two 8.5 MW Azipod units (Russian ice class LU6) medium voltage generators main switchboards transformers frequency converters The first Azipod system delivery to Russian Shipyards. Marine In August, ABB Marine signed the contract to deliver a complete shaftline propulsion and power system for the first Superyacht to be built by Fincantieri in Italy. The 134 metre yacht will be completed in 2010 at the naval shipyard in Muggiano.

15 © ABB Oy Wind Power Generators New, extended global frame agreements with the biggest wind turbine manufacturers ABB is the world leader in Megawatt class wind power generators Demand of generators for wind power generation was very high in A new record of orders recieved and generators delivered was made. The order backlog is very high First multi-megawatt permanent magnet generator specificly designed for off- shore turbines was delivered

16 © ABB Oy Power Systems Gas Engine Power Plants Continuous co-operation with Wärtsilä in control system deliveries. E.g. five gas engine power plant projects to Azerbaizan including 52 engines. Gas Turbine Power Plants Contract with Svenska Kraftnät for retrofit of Hallstavik and Lahall gas turbine power plants in Sweden, 6 x 60 MW Hydro Power Plants Electrification and automation system to Kierikki Hydro Power Plant, ~ 2x20 MVA Electrification and automation system to Kaltimo Hydro Power Plant, ~ 2 x 20 MVA Astara, Azerbaizan Kaltimo Hydro Power Plant

17 © Company name /23/2014 Introduction to ABB drives BU LV Drives Updated 10/2006

18 © ABB Oy LV Drives worldwide About 2700 people in 50 countries ABB Motors/Drives, Menden, Germany Central Stock Europe ABB Motors/Drives, Singapore Central Stock Asia ABB Automation, Ladenburg, Germany DC Drives ABB Oy, Helsinki, Finland LV AC Drives ABB Inc., New Berlin, WI, USA LV AC Drives ABB Beijing Drive Systems, Beijing, China LV AC Drives ABB Ltd, Peenya, Bangalore, India LV AC Drives Manufacturing and R&D Central stocks Engineering & assembly

19 © ABB Oy Worldwide market shares Source IMS Studies 2004, 2005, 2006 The worldwide market for low voltage AC & DC drives was estimated to be worth $5.87 billion in 2005

20 © ABB Oy The growth of ABB’s low voltage AC drives

21 © ABB Oy The installed base of ABB drives saves 115 TWh per year, the equivalent of 14 nuclear reactors The installed base of ABB drives reduces CO2 emissions by 97 million ton per year, more than the yearly emission of Finland ABB drives save energy

22 © ABB Oy Our offering

23 © ABB Oy Building automation Low voltage AC drives for... Industries Original equipment manufacturers

24 © ABB Oy Product AC strategy 2200 MUSD Complete portfolio AC induction Asynchronous servo Synchronous Servo 2000 MUSD ACSM1 Dedicated product IndustrialMachinery Operational Excellence

25 © ABB Oy Machinery Market Opportunity Drive market 8000 M$ ABB Market Share 17 % 100 % 17 % Market share B$ Source: ARC Servo Study 2007 General Motion Control 2 B$ CNC 1 B$ Robotics 0,5 B$

26 © ABB Oy Machinery drives market – Europe 1000

27 © ABB Oy F&B applications matching with portfolio Functionality Flexibility ACS350 ACS55 ACS150 Conveyors Pumps Cutting Fans ACSM1 Motion Mills Mixers Extruders PunchingStampingSlicing Bottling, labelling Packaging machines ACSM1 S&T

28 © Company name /23/2014 ACSM1 Product specification Help ABB high performance machinery drives

29 © ABB Oy ACSM1, ABB high performance machinery drive High performance For synchronous and induction motors Complete range of feedback interfaces Modular and compact design Solution programs Memory unit for easy drive management Safety as standard

30 © ABB Oy Types & ratings (1/3) Types and ratings  Standard  Option, external * With a mains choke Frame size ABCDE Current & Power Nominal current Maximum current 2,5…7,0A 5,3…14,7A 9,5…16A 16,6…28A 24…46A 42…80A 60…90A 105…150A 110…210A 165…326A Typical motor power 0,75…3 kW4…7,5 kW11…22 kW*30…45 kW*55…110 kW Braking chopper  Braking resistor  Mains choke   Mains filter (EMC)  

31 © ABB Oy FrameHeight (mm)Width (mm)Depth (mm) *Weight (kg) * A B C D E Feature / FrameABCDE Mounting and cooling Cold plate variant––■■– Air cooled variant■■■■■ - Back plate mounting●●●●● - DIN-rail mounting●●––– Removable power connectors●●––– Removable control connectors●●●●● Types & ratings (2/3) Legend:  Standard ■Product variant Types and ratings * without options

32 © ABB Oy Control connections Control interface 1. Status display7-segment display Main status and fault messages 2. Control voltage supplyInternal or external supply (24VDC) input for the control unit 3. Digital I/O6xDI, 3xDI/O, 1xRO 4. Analogue I/O2xAI, 2xAO 5. Thermistor inputMotor thermistor (PTC, KTY) 6. Drive to Drive link (D2D)Galvanic RS-485 link for communication between drives 7. Safe Torque Off (STO)Designed for Safety Integrity Level 3 (SIL 3) acc. to IEC and Safety Category 4 acc. to EN User interface (HMI)PC-tools and control panel connection (RJ45) 9. Memory unit (MU)Complete drive configuration and settings are stored in the memory unit

33 © ABB Oy ACSM1 Safe Torque Off interface STO interface Safe Torque Off (STO) SIL 3 / IEC 61508, SILCL 3 / EN Category 4 / EN PL e / EN STO Safe Torque Off (X6) Both circuits must be closed for the drive to start. OUT11 OUT22 IN13 IN24

34 © ABB Oy Control & communication options Three slots for control and communication options OptionsData Install in Analogue & digital extension Slot 1 or 2 FIO-014xDI/O, 2xRO FIO-113xAI, 1xAO, 2xDO Feedback interface Slot 1 or 2 FEN-01 2 inputs (TTL incremental encoder), 1 output FEN-11 2 inputs (SinCos absolute, TTL incremental encoder), 1 output FEN-21 2 inputs (Resolver, TTL incremental encoder), 1 output Communication Slot 3 FPBA-01PROFIBUS FCAN-01CANopen FDNA-01DeviceNet FENA-01Ethernet/IP, Modbus/TCP 1 2 3

35 © ABB Oy External options Mains filter (EMC) Meet category C2 level with installation including motor (max. 50m cable). Flexibility with different external options Mains choke  Reduce harmonics and mains current RMS  Reduce mains disturbance and low-frequency interference  Increase the allowed DC bus continuous power Braking resistor  Convert generated kinetic energy into thermal energy  Available for different kind of pulse duty performance  Equipped with a thermal sensor as standard EMC standards in general EN /A11 (2000), product standard EN (2004), product standard EN 55011, product family standard for industrial, scientific and medical (ISM) equipment 1 st environment, unrestricted distribution Category C1Group 1, Class B 1 st environment, restricted distribution Category C2Group 1, Class A 2 nd environment, unrestricted distribution Category C3Group 2, Class A 2 nd environment, restricted distribution Category C4Not applicable

36 © ABB Oy PC Tools / Drive Studio, DriveSize Motion Control Technology functions, solution programs  Position sequence  CAM  Flying cut  … Technology functions, solution programs  Winder  Lift  … Speed & Torque Control ACSM1 / Memory UnitACSM1 / Power Unit, Control Unit, Control and comm. options Synchronous Asynchronous Positioncontrol Speedcontrol Motor control Torquecontrol M E

37 © ABB Oy PC Tools / Drive Studio, DriveSize Motion Control Technology functions, solution programs  Position sequence  CAM  Flying cut  … Technology functions, solution programs  Winder  Lift  … Speed & Torque Control ACSM1 / Memory UnitACSM1 / Power Unit, Control Unit, Control and comm. options Synchronous Asynchronous Positioncontrol M E Speed and Torque control Speedcontrol Torquecontrol

38 © ABB Oy PC Tools / Drive Studio, DriveSize Motion Control Technology functions, solution programs  Position sequence  CAM  Flying cut  … Technology functions, solution programs  Winder  Lift  … Speed & Torque Control ACSM1 / Memory UnitACSM1 / Power Unit, Control Unit, Control and comm. options Synchronous Asynchronous Speedcontrol Torquecontrol M E Motion control Positioncontrol

39 © ABB Oy PC Tools / Drive Studio, DriveSize Motion Control Technology functions, solution programs  Position sequence  CAM  Flying cut  … Technology functions, solution programs  Winder  Lift  … Speed & Torque Control ACSM1 / Memory UnitACSM1 / Power Unit, Control Unit, Control and comm. options Synchronous Asynchronous Positioncontrol Speedcontrol Torquecontrol M E Application solutions

40 © ABB Oy Sizing tool MCSize PC tool for sizing the motor and drive Motion profile and mechanics Different kind of linear or rotary movement mechanisms Integral part of DriveSize tool

41 © ABB Oy Other ABB products extending the portfolio ACSM1 ACS350 ACS150 ACS55 Induction motors Servo motors

42 © ABB Oy ACSM1 Trainings (eLearning Modules) 1.Introduction*)Introduction 2.Motion control basicsMotion control basics 3.Product specificationProduct specification 4.Control&Performance: - Part A Speed&Torque*) - Part B Motion- Part A Speed&Torque- Part B Motion 5.Servomotor theoryServomotor theory 6.Servomotors product specification *)Servomotors product specification 7.Feedback DevicesFeedback Devices 8.Fieldbus communication *)Fieldbus communication 1.Tools overview *)Tools overview 2.DriveStudio *)DriveStudio 3.Solution Program Composer *)Solution Program Composer 4.Motion SizingMotion Sizing 5.MCSizeMCSize 6.DriveCAM (tbd) 7.User Panel (tbd) 8.Commissioning (tbd)Commissioning 9.Hands-On-Cases (tbd) 1.System Engineering Guide HW (tbd) 2.Control Engineering *)Control Engineering 3.Sales Network Support (tbd) 4.Customer Support *)Customer Support 5.Competitor analysis *)Competitor analysis 6.Expert Package (tbd) Step 1 Step 2Step 3 *) Only For Internal Use 7. AC500 Introduction 8. AC500 Configurations 9. AC500 ….

43 © ABB Oy ABB Machinery Drives Portfolio is Ready It is time to work for growth in the machinery business!

44 © ABB Oy OEM Machinery applications Koneenrakennus Machinery Building PienetJärjestelmät Small Systems

45 © ABB Oy Some ACSM1 Cases Stove pipe grabber in GermanyShip ramp winch in SwedenLathe application in Spain Lifting the curtain in Vienna OperaTube pending in Switzerland Elevator position control in Italy

46 © ABB Oy


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