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Logistics Master Data Design Manufacturing

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Presentation on theme: "Logistics Master Data Design Manufacturing"— Presentation transcript:

1 Logistics Master Data Design Manufacturing
SAP Best Practices Industrial Machinery & Components V1.603

2 Product Hierarchy Logistics
This data is created in BB 104 00001 Top Level Level 1 Level 2 00001B0001 Products A (Manufact./Trade) 00001B0002 Products B (Services) Level 3 00001B Products A.01 (MTO) 00001B Products A.02 (MTS) 00001B Parts A.03 00001B Products B.01 00001B Products B.02 All material master records assigned to product hierarchy level 3 CO-PA SOP Interface Product Hierarchy Level 3 Product Group Level 2

3 Product Hierarchy Logistics
This data is created in BB 657 Level 1 00001 Top Level Level 2 00001I0001 Products A (Industrial Machinery & Components) Level 3 00001I Products A.01 (Service Material) 00001I Products A.02 (Finished Good) 00001I Parts A.03 (Others) All material master records assigned to product hierarchy level 3 CO-PA SOP Interface Product Hierarchy Level 3 Product Group Level 2

4 Product Group Manufacturing / Trading
This data is created in BB 143 Plant 1000 Level 1 00001B001 Products A Level 2 00001B Products A.01 (MTO) 00001B Products A.02 (MTS) 00001B Parts A.03 Plant 1000 Material*: F226 F100-M1 F1000-P1 Material*: F126 F29 Material*: H11 S23 S25 * Not all materials used are assigned to sample product groups CO-PA SOP Interface Product Hierarchy Level 3 Product Group Level 2

5 Classification Class & Characteristics for Batches
This data is created in BB 117 Class YB_EXP_DATE_001 Batch Products with Expiration Date Class YB_EXP_DATE_002 Batch Search class with expiration date Char. LOBM_VFDAT Expiration date, shelf life Char. LOBM_RLZ Remaining Shelf Life for Batch Char. LOBM_LFDAT Batch Determin. Delivery Date Char. LOBM_VFDAT Expiration date, shelf life Used in all processes which are using batch materials Class YB_BATCH Batch FIFO 1 Char. YB_BATCH_NUMBER Batch Number Char. YB_SUPPLIER_BATCH_NUMBER Vendor Batch Number

6 Classification Class & Characteristics for PO Release
This data is created in BB 104 Procurement Processes using PO release strategy Class 032 R 2 _ CL REL CEKKO PO Release at Header Level Char PURCH ORD TYPE Order type ( Purchasing ) VALUE Total net order value Values FO Framework NB Standard PO UB Stock transport order Amount and Local Currency Purchase Group GRP Purchasing group

7 Trading Goods Product Structure
This master data is created in BB 152 H12 Trading Good, Reorder Point, Reg. Trading (HAWA-VB) H11 Trading Good, Reg.Trading (HAWA-PD) Used in all MM/SD Scenarios for Man (reused from Trade).* H12 Trading Good, Reorder Point, Third Party (HAWA-VB) H11 Trading Good, Third Party (HAWA-PD) Used in Third Party w. / w/o Shipping Notification Master Data Enhancement in BB (126 – Layer 2 Used in all MM /SD Scenarios for Man. (reused from Trade) showing (Serial Nos) H20 Trading Good, Reorder Point, Serial No (HAWA-VB) SN Master Data Enhancement in BB (117 – Layer 2 Used in all MM /SD Scenarios for Man. (reused from Trade) (Batch Man. Funct.) H20 Trading Good, Reorder Point, Batch-FIFO (HAWA-VB) B H21 Trading Good, Reorder Point, Batch Exp.Date (HAWA-VB) B H14 Trading Good, Bought-In (HAWA-PD) Used in Sales Bought in Item SN Serial Numbers B Batch Management * Except Sceanrios: Third Party Order Proc. and Sales Bought In item

8 Returnables Product Structure
This master data is created in BB 152 L001 Empties (LEIH-ND) Returnables Processing

9 MTO with Variant Configuration Product Structure
This data is created in BB 143 & 147 F1000-M1 – Metal with Normal Shrink Wrap F1000-P1 – Plastic with Normal Shrink Wrap F1000-G1 – Golden with Normal Shrink Wrap F1000-G2 –Golden with Special Packaging F100 Finished Good MTO VC Configurable (KMAT-PD) MTO with Variant Configur ation CF K-Item Category Class-Component 1 Class-Component 2 S25 Semifinished Good, Repetitive Manuf. (HALB-20-PD) R20 Raw Material (ROH-PD) R28 Raw Material, Packaging Foil (ROH-PD) R27 Raw Material, Packaging Box (ROH-PD) S21 Semifinsihed Good, Repetitive Manuf. Initial (HALB-20 PD)  (HALB-PD) Class: YB_CL_TYPE_COMP_1 (S2201, S2202, S2203) VC Dependencies: YB_PACKAGING_1 = NORMAL VC Dependencies: YB_PACKAGING_2 = SPECIAL Master Data Enhancement in BB 149 Layer 2 Repetitive Manufact uring Class: YB_CL_TYPE_COMP_2 (S2301, S2302, S2303) S2201 Semifinihed Good Phantom Ass.,Plastic (HALB-50-PD) S2301 Semifinihed Good Phantom Ass.,Plastic (HALB-50-PD) R1401 RAW Mat., Plastic (ROH-PD) R1301 SC S2302 Semifinihed Good Phantom Ass.,Metal R1402 R1302 S2303 Semifinihed Good Phantom Ass.,Golden R1403 RAW Mat., Golden R1303 R1601 RAW Mat., Plastic (ROH-PD) R1701 RAW Mat., Plastic (ROH-PD) R1801 RAW Mat., Plastic (ROH-PD) S2202 Semifinihed Good Phantom Ass.,Metal (HALB-50-PD) Master Data Enhancement in BB 138 Layer 2 MM Sub-contracting R1602 RAW Mat., Metal (ROH-PD) R1702 RAW Mat., Metal (ROH-PD) R1802 RAW Mat., Metal (ROH-PD) S2203 Semifinihed Good Phantom Ass.,Goldenl (HALB-50-PD) R1603 RAW Mat., Golden (ROH-PD) R1703 RAW Mat., Golden (ROH-PD) R1803 RAW Mat., Golden (ROH-PD) CF Configurable SC Subcontracting

10 MTO Production – Variant Configuration BOM Allocation
This data is created in BB 147 Variant Links to maximum material BOM F1000 Finished Good MTO VC Configurable (KMAT-PD) F1000-M1 Finished Good Material variant, Metal,Foiled (FERT-PD) F1000-P1 Finished Good Material variant, Plastic,Foiled (FERT-PD) F1000-G1 Finished Good Material variant, Golden,Foiled (FERT-PD) F1000-G2 Finished Good Material variant, Golden,Boxed (FERT-PD) CF K-Item Category Class-Component 1 Class-Component 2 Type of Material Metallic - Component 1 Type of Material Plastic - Component 1 Type of Material Golden - Component 1 Type of Material Golden - Component 1 Type of Material Metallic - Component 2 Type of Material Plastic - Component 2 Type of Material Golden - Component 2 Type of Material Golden - Component 2 S25 Semifinished Good, External Procurement (HALB-20-PD) S25 Semifinished Good, External Procurement (HALB-20-PD) S25 Semifinished Good, External Procurement (HALB-20-PD) S25 Semifinished Good, External Procurement (HALB-20-PD) S25 Semifinished Good, External Procurement (HALB-20-PD) R20 Raw Material (ROH-PD) R20 Raw Material (ROH-PD) R20 Raw Material (ROH-PD) R20 Raw Material (ROH-PD) R20 Raw Material (ROH-PD) S21 Semifinsihed Good, Repetitive Manuf. Initial (HALB-20 PD)  (HALB-PD) S21 Semifinsihed Good, Repetitive Manuf. Initial (HALB-20 PD)  (HALB-PD) S21 Semifinsihed Good, Repetitive Manuf. Initial (HALB-20 PD)  (HALB-PD) S21 Semifinsihed Good, Repetitive Manuf. Initial (HALB-20 PD)  (HALB-PD) S21 Semifinsihed Good, Repetitive Manuf. Initial (HALB-20 PD)  (HALB-PD) R28 Raw Material, Packaging Foil (ROH-PD) R27 Raw Material, Packaging Box (ROH-PD) Shrink-Wrap Packaging Shrink-Wrap Packaging Shrink-Wrap Packaging Packaging Box CF Configurable

11 Classification Class & Characteristics for Variant Configuration
This data is created in BB 147 Class -200 YB_CL_TYPE_COMP_1 Class . Component 1 Class -200 YB_CL_TYPE_COMP_2 Class . Component 1 Class -200 YB_CL_TYPE_PROD_1 Class . Finsished Good 1 MTP Production with Variant Configuration Char. YB_BASIC-MATERIAL_1 Type of Material Char. YB_BASIC-MATERIAL_1 Type of Material Char. YB_BASIC-MATERIAL_1 Type of Material Char. YB_PACKAGING_1 Type of Packaging Values Description Values Description Values Description Values Descriptions PLASTIC Plastic PLASTIC Plastic PLASTIC Plastic Pen NORMAL Shrink - wrap Packaging METAL Metallic METAL Metallic METAL Metallic Pen SPECIAL Special Packaging GOLDEN Golden GOLDEN Golden GOLDEN Golden Pen

12 MTS Production - Process Industry Product Structure
This master data is created in BB 143 PI-Sheet not included in process Exp. date F29 Finished Good MTS PI (FERT-PD) B MTS Production – Process Industry Master Recipe F29 All SD processes For Manu-facturing* 10 - Final Operation R15 RAW Material (ROH - PD) FIFO S24 Semifinished Good Batch-FIFO, Liquid (HALB-PD) B Master Recipe S24 R09 RAW Material Batch FIFO (ROH - PD) B FIFO All other Raw Materials used in MM / Procurement Processes 10 - Operation 1 20 - Operation 2 R19 RAW Material Batch FIFO, Lean QM (ROH - PD) B FIFO LQ Bulk Material R30 RAW Material, Batch FIFO, Reorder Point (ROH - VB) B FIFO LQ Lean QM B Batch Management * Except Sceanrios: Third Party Order Proc. Sales Bought In item, Returnables Processing

13 MTS Production - Discrete Industry Product Structure
This master data is created in BB 143 MTS Production – Discrete Industry Routing FERT 10 Assembly 20 Final Acceptance 30 Painting (Ext. Processsing) 40 Packaging 50 GR w. Serial No Ass. All SD processes For Man. ** FIFO F126 Finished Good, MTS-DI, Batch-FIFO, Serial No (FERT-PD) B EP PP-Subcon. (External Processing) Master Data Enhancement in BBs in Layer 2 Rep. Manufactr. SN RL* RW Rework Processes *Can be used but not particulary explained in process FIFO S21 Semifinsihed Good, Repetitive Manuf. Initial (HALB-20 PD)  (HALB-PD) S22 Semifinihed Good Phantom Ass. (HALB-50-PD) R122 RAW Material Batch-FIFO, Import (ROH-PD) B R128 RAW Material Consignment (ROH - PD) CP R120 RAW Material QualityManaged (ROH - PD) QM S23 Semifinished Good Subcontracting initial (HALB-20-PD)  (HALB-30-PD) SC S25 Semifinsihed Good, Ext. Procurement (HALB-20-PD) S124 Semifinsihed Good Subassembly (HALB - PD) R20 RAW Material (ROH - PD) R27 RAW Material Packaging Box (ROH - PD) IM Routing Subassembly 10 Mechan. Processing CNC R16 RAW Material (ROH-PD) R13 RAW Material (ROH-PD) R124 Raw Material, Consumption, FixedBin (ROH-VB) FB SN Serial Nos R17 RAW Material (ROH-PD) R14 RAW Material (ROH-PD) IM Import FB Fixed Bin Master Data Enhancement in BB 127 Layer 2 Master Data Enhancement in BB 139 Layer 2 Master Data Enhancement in BB 138 Layer 2 QM Quality Mgmt R18 RAW Material (ROH-PD) RW Rework SC Subcontracting Procurement & Consumpt. of Consigned Inventory Quality Management for Procurement with vendor Evaluation MM Subcon-tracting All other Raw, SF- Goods used in MM / Procurement Processes EP External processing B Batch Management CP Consignment Processing RL Revision Level * Except Sceanrios: Third Party Order Proc. and Sales Bought In item

14 Repetitive Manufacturing Product Structure
This master data is created in BB 143 S21 Semifinished Good, Repetitive Manuf. (HALB-PD) Master Data Enhancement in BB 149 Layer 2 Repetitive Manu-facturing Routing Rep. Manufacturing 10 Assembly Repetitive Raw Material used in MM / Procurement Processes for Man. R12 RAW Material, Rep. Manufacturing (ROH - PD)

15 MTO Production – without Variant Config. Product Structure
This master data is created in BB 143 MTO Production – Discrete Industry Routing FERT 10 Assembly 20 Final Acceptance 30 Painting (Ext. Processsing) 40 Packaging 50 GR w. Serial No Ass. FIFO B F226 Finished Good, MTS-DI, Batch-FIFO, Serial No (FERT-PD) EP* Master Data Enhancement in BBs in Layer 2 SD processes in Layer 1/2 ** Rep. Manufactr. SN RL* RW* *Can be used but not particulary explained in process FIFO S21 Semifinsihed Good, Repetitive Manuf. Initial (HALB-20 PD)  (HALB-PD) S22 Semifinihed Good Phantom Ass. (HALB-50-PD) R122 RAW Material Batch-FIFO, Import (ROH-PD) B R128 RAW Material Consignment (ROH - PD) CP R120 RAW Material QualityManaged (ROH - PD) QM S23 Semifinished Good Subcontracting initial (HALB-20-PD)  (HALB-30-PD) SC S25 Semifinsihed Good, Ext. Procurement (HALB-20-PD) S224 Semifinsihed Good Subassembly (HALB - PD) R20 RAW Material (ROH - PD) R27 RAW Material Packaging Box (ROH - PD) IM Routing Subassembly 10 Mechan. Processing CNC R16 RAW Material (ROH-PD) R13 RAW Material (ROH-PD) R124 Raw Material, Consumption, FixedBin (ROH-VB) FB SN Serial Nos R17 RAW Material (ROH-PD) R14 RAW Material (ROH-PD) IM Import Master Data Enhancement in BB 127 Layer 2 Master Data Enhancement in BB 139 Layer 2 FB Fixed Bin Master Data Enhancement in BB 138 Layer 2 QM Quality Mgmt R18 RAW Material (ROH-PD) RW Rework SC Subcontracting Procurement & Consumpt. of Consigned Inventory Quality Management for Procurement with vendor Evaluation MM Subcon-tracting All other Raw, SF- Goods used in MM / Procurement Processes for Man. EP External processing B Batch Management CP Consignment Processing RL Revision Level * Except Sceanrios: Third Party Order Proc. and Sales Bought In item; Sell from Stock, Returnables Processing

16 MTS Production – Internal Product Dev. Product Structure
This master data is created in BB 143 Routing FERT 10 Assembly 20 Final Acceptance 30 Painting (Ext. Processsing) 40 Packaging 50 GR w. Serial No Ass. FIFO B* F326 Finished Good, PLM, Batch-FIFO, Serial No (FERT-PD) EP* BOM, Routing creation in BB 210 PLM - Internal Product Dev. Rep. Manufactr. SN* RW* RL *Can be used but not particulary explained in process FIFO S21 Semifinsihed Good, Repetitive Manuf. Initial (HALB-20 PD)  (HALB-PD) S22 Semifinihed Good Phantom Ass. (HALB-50-PD) R122 RAW Material Batch-FIFO, Import (ROH-PD) B R128 RAW Material Consignment (ROH - PD) CP R120 RAW Material Quality Managed (ROH - PD) QM S23 Semifinished Good Subcontracting initial (HALB-20-PD)  (HALB-30-PD) SC S325A Semifinsihed Good, Ext. Procurement (HALB-20-PD) S124 Semifinsihed Good Subassembly (HALB - PD) R20 RAW Material (ROH - PD) R27 RAW Material Packaging Box (ROH - PD) IM R16 RAW Material (ROH-PD) R13 RAW Material (ROH-PD) R124 Raw Material, Consumption, FixedBin (ROH-VB) FB Routing Subassembly 10 Mechan. Processing CNC R17 RAW Material (ROH-PD) R14 RAW Material (ROH-PD) SN Serial Nos S325B Semifinsihed Good, Ext. Procurement (HALB-20-PD) IM Import Master Data Enhancement in BB 127 Layer 2 Master Data Enhancement in BB 139 Layer 2 FB Fixed Bin Master Data Enhancement in BB 138 Layer 2 Replacement in ECM subprocess QM Quality Mgmt R18 RAW Material (ROH-PD) RW Rework SC Subcontracting Procurement & Consumpt. of Consigned Inventory Quality Management for Procurement with vendor Evaluation MM Subcon-tracting All other Raw, SF- Goods used in MM / Procurement Processes EP External processing B Batch Management CP Consignment Processing RL Revision Level

17 SAP Best Practices Work center Hierarchy
This master data is created in BB 143 & 660 TOT_PLNT Plant - Top Level 0001 PVRSN_MF Process / REM Manufacutring - Top Level 0001 (Cap 001/002) DISCR_MF Discrete Manufacturing - Top Level 0001 (Cap 001/002) MANU_SERV Manufacturing Service - Top Level 0001 (Cap 001) MIXING Mixing Liquid 0008 (Cap 001/002) PACK01 Packing Line 0001 (Cap 001) PLANT_MC Plant Maintenance 0005 Bottling Bottling Liquid 0008 (Cap: 001/002) PACK02 Hand Packing Work Center 0001 (Cap: 002) Packing Packing Liquid 0008 (Cap: 001/002) ASSEMBLY Capacity Machine 0001 (Cap 001) Service 0003 Service 1 0003 Winding Winding REM 0007 (Cap 001) TESTING Capacity Machine 0001 (Cap 001) Service 2 0003 TECHNIC CNC processing 0001 (Cap 001) WORK Work Machine / Person 0001 (Cap: 001/002) Not realized in BL V Possible enhancement for Manufacturing related Service Management Scenarios IM2011 Line 04 - Screw ECU to block 01 0007 (Cap: 001) IM2012 Line 04 - Assembly line 01 0007 (Cap: 001)


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