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1 Pressure Transmitter Integrated Open DCS Positioner CV Diagnostics azbil Solutions for Petrochemical Plant Special Control Valve.

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Presentation on theme: "1 Pressure Transmitter Integrated Open DCS Positioner CV Diagnostics azbil Solutions for Petrochemical Plant Special Control Valve."— Presentation transcript:

1 1 Pressure Transmitter Integrated Open DCS Positioner CV Diagnostics azbil Solutions for Petrochemical Plant Special Control Valve

2 2 OperationAnywhere DOPC Ex Proof Field Client Field Client PlantWalker-HV AMC PM100 PM-EX DGFC DGPL Integrated HMI 3rd party system Knowledge Power Alarm Analyst PREXION, Electric Shift Log Utility Optimization Yamatake Solution Vision with System Platform azbil Open System Platform with a variety of Solution Packages

3 3 For Shift Leader For Manufacturing Stuff For Manufacturing Manager Distill data in multiple sources into useful data Personalize useful data for each individual meeting their role and responsibility History Quality Labo Plan/Performance SOP Asset DataShift LogBatchOrder/Ship MIB- For Manufacturing data visualization Personalized window presentation images…

4 4 Infrastructure of production Information system Process historical information user can utilize the information at any time and any accuracy depending on their work. Technology Control Quality Control Facility Management Production Control Operation Manageme nt Site performance for Plant Manager Production performance for Production Engineer Process performance for Shift Leader PREXION – For production monitoring

5 5 Alarm Analyst - Correlation analysis Correlation Analysis;- Easy to build Knowledge-Base alarm & event model… unique technology From alarm & event historical logs, Correlation Analysis extracts ;- Event groups consisted of the alarms and the operation actions in a process upset Propagation path Source origin Nuisance alarms Total counts in Alarm & Event group Information about Alarm & Event group structure Cause & Effect relationship –Cause of alarm flood or complex operation is estimated using order of events occurrence. Alarm Analyst R20

6 6 Clogging of fluid in the body Tank bottom charge valveY-type slurry angle valve High viscous fluids make clogging problems easily. No dead space and smooth flow through inside the valve body are required. Example 1: PTA plant Example 2: Polypropylene plant azbil Solution-oriented Control Valve

7 7 For detailed specification, please contact the sales representative in Azbil India.

8 8 SVP has diagnostic algorithm and parameter of control valve operating condition. Stick Slip Total Stroke Max. Travel Speed Travel histogram Shut Count Cycle Count Valstaff: Diagnostics function of control valve When the trend of these parameters are monitored… Early detection of control valve abnormality Establishment of control valve maintenance period Customers can identify normality as the safety of the control valve. Customer can do predictive maintenance of control valve. HMI Application software Valstaff Diagnosis algorithm Smart Valve Postioner

9 9 AT9000(GTX): Impulse-line less instrumentation Instrumentation with Impulse line Impulse-line Impulse-line less instrumentation ½ inches remote seal type transmitter It enable to remove the Impulse-line with ½ inches remote seal type transmitter. GTX solve the problem with Impulse-line like clogging, corrosion …etc. You can significantly reduce the cost of field maintenance work!


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