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OPERATIONAL MANAGMENT SYSTEM FOR DIVISION CODELCO NORTE

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Presentation on theme: "OPERATIONAL MANAGMENT SYSTEM FOR DIVISION CODELCO NORTE"— Presentation transcript:

1 OPERATIONAL MANAGMENT SYSTEM FOR DIVISION CODELCO NORTE
Superintendencia de Automatización Codelco Norte Leonel Mundaca P OPERATIONAL MANAGMENT SYSTEM FOR DIVISION CODELCO NORTE

2 ITS MAIN PRODUCTION LINES ARE BASED IN :
THE CHUQUICAMATA MINING DEPOSIT IS LOCATED ON THE SECOND REGIÓN IN CHILE, 230 KM. NORTH-EAST ANTOFAGASTA CITY, AT msnm OF MEDIUM ALTITUDE ITS MAIN PRODUCTION LINES ARE BASED IN : SULFUR LINE Copper Concentrate. Molibden Concentrate Copper Anode Copper Cathode Acid Sulfuriv OXIDE LINES Cathode Line TOCOPILLA CHUQUICAMATA SANTIAGO ANTOFAGASTA ARGENTINA

3 OPERATIONAL MANAGMENT SYSTEM FOR DIVISION CODELCO Part I
SAP R/3 (PP-PI, QM, PM) Sigmafine RLINK NT SQL Server SAP GUI 200+ ,Otros PI API RFCs

4 1994 SITUATION Information System Control System Mine-Concentrator
PC PC XX XX Router Router PC Cliente PC Cliente PC Cliente Router Router Router XX XX ?.XX ?.XX Information System Control System Redes de Control Redes de Control Redes de Control Chancado Conc-Moly CTs-CPSs Refinado H.Flash Pta. Acido Secador 5 Refinerías Oxidos Mine-Concentrator Smelting Refinery Oxide

5 PRESENT SITUATION PC Information Control Systems Computer Processes
Siviamca PC SE-PI PC XX XX SE-PI Router Router Router PC Cliente PC Cliente PC Cliente Information Control Systems Router Router Router XX XX ?.XX ?.XX Router Router CO-PI SE-PI CO-PI SE-PI SE-PI CO-PI Router Computer Processes Red PI Red PI Red PI Red PI Process Control Systems GW GW GW GW GW GW GW Redes de Control Redes de Control Redes de Control Chancado Conc-Moly CTs-CPSs Refinado H.Flash Pta. Acido Secador 5 Refinerías Oxidos Mine-Concentrator Smelting Refinery Oxides

6 PI-SYSTEM MINA CONCENTRADORA
50 Usuarios BACK-BONE ADMINISTRATIVA ROUTER ROUTER ROUTER BRIDGE F.O. F.O. CO-MOLY CO-CH-1º AU I AU I HUB CONCENTRADORA HUB FILTROS GW-CO VAX EXPLO3100 SE-CO CO-CO PI-REPORT GW-FILT GW-DISPACH CO-CH-2-3 GW-CH-2-3 Variables más Relevantes Leyes de Cabeza Ley de Concentrado Flujos Másicos Concentrado entregado a Fundición Ley y Masa de las Colas LCN

7 PI-SYSTEM FUNDICIÓN ROUTER BRIDGE
20 Usuarios BACK-BONE ADMINISTRATIVA ROUTER BRIDGE F.O. F.O. F.O. AU I AU I AU I AU I AU I DAE HUB H-FLASH HUB CT1 HUB CT2-CPS GW-RM GW-LAB HUB SEC-5 BNC UTP CO-ACI GW-ELECT SE-PI CO-FHS GW-FHS GW-ATP GW-CT1 CO-CT1 GW-CT2 CO-CT2 GW-CPS CO-CPS GW-S5 CO-S5 BNC AUI SIVIA AMDEL Variables más Relevantes por cada unidad de Fusión(Horno Flash, CT, CPS) Flujo de Concentrado Ley de Ejes Flujo de Gases Concentración de SO2 % de Cu en escoria % de Cu en el concentrado LCN

8 PI-SYSTEM ÓXIDOS ROUTER BRIDGE Variables más Relevantes
BACK-BONE ADMINISTRATIVA ROUTER BRIDGE F.O. F.O. AU I AU I AU I AU I AU I AU I HUB SX HUB LXV HUB OXIDOS HUB RAMS HUB RIPIOS HUB MINA-SUR CHPISOXI GW-BAILEY CO-SX-EW GW-LXV CO-LXV GW-OXIDOS CO-OXIDOS GW-RAMS CO-RAMS GW-RIPIOS CO-RIPIOS GW-MINA SUR CO-MINA SUR AU I Variables más Relevantes Consumo de energía Eficiencia Corriente Consumo Vapor Producción Rechazo Catódico Flujo de información análisis Químico HUB SBL DCS BAILEY SX-EW CHPISOXI2 GW-SBL CO-SBL

9 (Computer Interface Unit)
PI-SYSTEM REFINERÍAS 15 Usuarios BACK-BONE ADMINISTRATIVA ROUTER HUB REFINERÍAS CHSIIR01 GW-BAILEY GW-MAQUINAS GW-FPO CIU (Computer Interface Unit) Variables más Relevantes Consumo de energía Eficiencia Corriente Consumo Vapor Producción Rechazo Catódico Flujo de información análisis Químico DCS BAILEY CO-REFINERÍA Nº2

10 Applications of the Operational Integration Platform
Present Vision Future Vision On Line Balance Divisional Proyect : Evaluation & Post Evaluation Pi-Dispatch - Versión 2 Sistema Control de Pérdidas Versión 2 Operational´s Reports & Alarms Balance Scord Card PI-SYSTEM Análisis de Estabilidad de Procesos (Análisis Covarianza) On Line Chemical Analyses Proyecto de Mantención SAP-RLINK Custom Display of Control System Help Workshop of Operation Equipment Version 2 Control de Costo Energía y Balance de Aguas Virtual Instrumentation PI-ProcessBook Mail (PI Notify)

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13 Sistema de Coordinacion Mina-Planta

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15 OPERATIONAL MANAGMENT SYSTEM FOR DIVISIONAL BALANCE
Part II

16 AGENDA PROJECT OBJECTIVES PROJECT IMPLEMENTATION SYSTEM STRUCTURE - ADVANCE OF THE PROJECT - FUTURE ACTIVITIES

17 PROJECT OBJECTIVE To implement the Integral Balance of the Division, and of the Productive Areas, with a tool of standard and compatible programming with the rest of the divisional systems of information * Uniformity and dependability of the Balance Data * Flexibility in the development and implementation of each one of the balances * Internal Development Facility of the balances * Allows audits on the generation processes of the different balances

18 IMPLEMENTATION (Actors)
Productive Areas SIGMAFINE CONCENTRATOR SMELTING INTEGRAL BALANCE G.R.A.C. REFINERY HIDRO- METALLURGICAL PLANT S.A.E.

19 IMPLEMENTATION (Stages)
STAGES OF THE PROJECT : I.- Integral Balance (Present Structure of Data), Octubre-2002 II.- Integral Balance (Automated Data), Diciembre-2002 III.- Balances of Productive Areas, 2003 

20 SYSTEM STRUCTURE DB CONCENTRATOR DB SMELTING PI DB G.R.A.C. DB
Concent. Model DB CONCENTRATOR Smeting Model DB SMELTING Integral Model PI DB REFINERY G.R.A.C. DB LIMS Hidromet. Model DB OXIDE Refinery Modelo

21 ADVANCE of the PROJECT (achived)
Collection of Flow Diagrams Identification of involved variables per area -Rising of variables -Study and Development of the Integral Model -Rising the Structure of SigmaFine DB -Incorporation of tolerances -Testing of models

22 ADVANCE OF THE PROJECT (achived)
CONCENTRADORA REFINERIAS FUNDICION OXIDOS

23 ADVANCE OF THE PROJECT -Incorporation of Inventories
-Load of Data (January-September) -Calculation of the Integral Balance in daily base for the year 2002 -Evaluation of results

24 ACTIAL ACTIVITIES -Integral Balance Start up -Training -Automated transfer of data -Development of Balances per Areas

25 VALIDATION MODEL SOURCE DATA (Chuqui Oficial) BALANCE DATA BASE
VERIFICATION BALANCE MODEL RESULT VALIDATION

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