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CODELCO NORTE Leonel Mundaca P Superintendencia de Automatización Codelco Norte OPERATIONAL MANAGMENT SYSTEM FOR DIVISION CODELCO NORTE.

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Presentation on theme: "CODELCO NORTE Leonel Mundaca P Superintendencia de Automatización Codelco Norte OPERATIONAL MANAGMENT SYSTEM FOR DIVISION CODELCO NORTE."— Presentation transcript:

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2 CODELCO NORTE Leonel Mundaca P Superintendencia de Automatización Codelco Norte OPERATIONAL MANAGMENT SYSTEM FOR DIVISION CODELCO NORTE

3 CODELCO NORTE THE CHUQUICAMATA MINING DEPOSIT IS LOCATED ON THE SECOND REGIÓN IN CHILE, 230 KM. NORTH-EAST ANTOFAGASTA CITY, AT msnm OF MEDIUM ALTITUDE ITS MAIN PRODUCTION LINES ARE BASED IN : SULFUR LINE Copper Concentrate. Molibden Concentrate Copper Anode Copper Cathode Acid Sulfuriv OXIDE LINES Cathode Line CHUQUICAMATA ANTOFAGASTA TOCOPILLA 0

4 CODELCO NORTE SAP R/3 (PP-PI, QM, PM) Sigmafine RLINK NT SQL Server SAP GUI 200+,Otros PI API RFCs OPERATIONAL MANAGMENT SYSTEM FOR DIVISION CODELCO Part I

5 CODELCO NORTE Router Mine-ConcentratorSmeltingOxideRefinery Redes de Control ChancadoConc- Moly CTs-CPSs Refinado H.Flash Pta. Acido Secador 5RefineríasOxidos X X X X ?.XX X X Redes de Control PC Cliente Redes de Control 1994 SITUATION X X Router PC Control System Information System

6 CODELCO NORTE Router Mine-ConcentratorSmeltingOxidesRefinery PC Redes de Control Red PI ChancadoConc- Moly CTs-CPSs Refinado H.Flash Pta. Acido Secador 5RefineríasOxidos GW Red PI X X X X ?.XX X X Redes de Control CO-PISE-PICO-PISE-PI CO-PI SE-PI PC Cliente Redes de Control Router PRESENT SITUATION SE-PI Siviamca PC X X Router Process Control Systems Computer Processes Information Control Systems

7 BACK-BONE ADMINISTRATIVA PI-SYSTEM MINA CONCENTRADORA LCN GW-CO VAX EXPLO3100 CO-CO AU I F.O. HUB CONCENTRADORA ROUTER BRIDGE SE-COPI-REPORTGW-FILTCO-CH-2-3 AU I HUB FILTROS GW-DISPACHGW-CH-2-3 ROUTER CO-CH-1º ROUTER CO-MOLY 50 Usuarios Variables más Relevantes Leyes de Cabeza Ley de Concentrado Flujos Másicos Concentrado entregado a Fundición Ley y Masa de las Colas

8 BACK-BONE ADMINISTRATIVA PI-SYSTEM FUNDICIÓN LCN SE-PICO-FHSGW-FHSGW-ATPGW-CT1CO-CT1 GW-CT2CO-CT2GW-CPSCO-CPS SIVIAAMDEL GW-S5CO-S5 GW-RMGW-LABGW-ELECTCO-ACI AU I DAE F.O. HUB H-FLASH HUB CT1 HUB CT2-CPS HUB SEC-5 F.O. ROUTER BRIDGE UTPBNC AUI 20 Usuarios Variables más Relevantes por cada unidad de Fusión(Horno Flash, CT, CPS) Flujo de Concentrado Ley de Ejes Flujo de Gases Concentración de SO2 % de Cu en escoria % de Cu en el concentrado

9 BACK-BONE ADMINISTRATIVA PI-SYSTEM ÓXIDOS CHPISOXI GW-BAILEY AU I F.O. HUB SX ROUTER BRIDGE DCS BAILEY SX-EW CO-SX-EWGW-LXVCO-LXV AU I HUB LXV GW-OXIDOSCO-OXIDOS AU I HUB OXIDOS GW-RIPIOSCO-RIPIOS AU I HUB RAMS GW-RAMSCO-RAMS AU I HUB RIPIOS GW-MINA SURCO-MINA SUR AU I HUB MINA-SUR AU I HUB SBL CHPISOXI2 GW-SBL CO-SBL Variables más Relevantes Consumo de energía Eficiencia Corriente Consumo Vapor Producción Rechazo Catódico Flujo de información análisis Químico

10 BACK-BONE ADMINISTRATIVA PI-SYSTEM REFINERÍAS CHSIIR01 GW-BAILEY HUB REFINERÍAS ROUTER GW-MAQUINASGW-FPO CIU (Computer Interface Unit) DCS BAILEY CO-REFINERÍA Nº2 15 Usuarios Variables más Relevantes Consumo de energía Eficiencia Corriente Consumo Vapor Producción Rechazo Catódico Flujo de información análisis Químico

11 CODELCO NORTE Applications of the Operational Integration Platform n Present Vision PI-SYSTEMPI-SYSTEM Virtual Instrumentation Análisis de Estabilidad de Procesos (Análisis Covarianza) Pi- Dispatch - Versión 2 Sistema Control de Pérdidas Versión 2 On Line Balance Divisional PI-ProcessBook Mail (PI Notify) Help Workshop of Operation Equipment Version 2 Balance Scord Card On Line Chemical Analyses Custom Display of Control System Operational´s Reports & Alarms Proyect : Evaluation & Post Evaluation Proyecto de Mantención SAP-RLINK n Future Vision Control de Costo Energía y Balance de Aguas

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14 Sistema de Coordinacion Mina-Planta

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16 OPERATIONAL MANAGMENT SYSTEM FOR DIVISIONAL BALANCE Part II

17 CODELCO NORTE AGENDA - PROJECT OBJECTIVES - PROJECT IMPLEMENTATION - SYSTEM STRUCTURE - ADVANCE OF THE PROJECT - FUTURE ACTIVITIES

18 CODELCO NORTE PROJECT OBJECTIVE - To implement the Integral Balance of the Division, and of the Productive Areas, with a tool of standard and compatible programming with the rest of the divisional systems of information -* Uniformity and dependability of the Balance Data * Flexibility in the development and implementation of each one of the balances * Internal Development Facility of the balances * Allows audits on the generation processes of the different balances

19 CODELCO NORTE IMPLEMENTATION (Actors) CONCENTRATOR SMELTING REFINERY HIDRO- METALLURGICAL PLANT Productive Areas G.R.A.C. INTEGRAL BALANCE SIGMAFINE S.A.E.

20 CODELCO NORTE IMPLEMENTATION (Stages) STAGES OF THE PROJECT : I.- Integral Balance (Present Structure of Data), Octubre-2002 II.- Integral Balance (Automated Data), Diciembre-2002 III.- Balances of Productive Areas, 2003 

21 CODELCO NORTE SYSTEM STRUCTURE DB CONCENTRATOR DB SMELTING DB REFINERY DB OXIDE G.R.A.C. DB PI Integral Model Concent. Model Smeting Model Refinery Modelo Hidromet. Model LIMS

22 CODELCO NORTE ADVANCE of the PROJECT (achived) -Collection of Flow Diagrams -Identification of involved variables per area -Rising of variables -Study and Development of the Integral Model -Rising the Structure of SigmaFine DB -Incorporation of tolerances -Testing of models

23 CODELCO NORTE ADVANCE OF THE PROJECT (achived) CONCENTRADORA FUNDICION REFINERIAS OXIDOS

24 CODELCO NORTE ADVANCE OF THE PROJECT -Incorporation of Inventories -Load of Data (January-September) -Calculation of the Integral Balance in daily base for the year Evaluation of results

25 CODELCO NORTE ACTIAL ACTIVITIES -Integral Balance Start up -Training -Automated transfer of data -Development of Balances per Areas

26 CODELCO NORTE VALIDATION MODEL VERIFICATION BALANCE DATA BASE BALANCE MODEL RESULT VALIDATION SOURCE DATA (Chuqui Oficial)

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