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Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. 60% of the world’s.

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Presentation on theme: "Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. 60% of the world’s."— Presentation transcript:

1 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. 60% of the world’s LNG carriers are protected by Intershield ® 300 – the industry benchmark in corrosion protection Intershield ® 300

2 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Intershield ® 300 Overview Features & Benefits Technology Background Proven In-service Performance Track Record

3 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Intershield ® Overview Intershield ® 300 the LNGc industry operators’ choice for high performance, long term asset protection. Introduced in 1988, Intershield ® 300 can be used as a universal primer at Newbuilding or Maintenance & Repair. This unique abrasion resistant, (>9%) aluminium pure epoxy coating offers long term asset protection, control of through life maintenance costs and enhances vessel earning potential Intershield ® 300 is a light coloured, abrasion resistant, aluminium pure epoxy coating. It can be applied directly to mechanically prepared shop primer or suitably prepared bare steel and is suitable with controlled cathodic protection

4 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Intershield ® Overview 60% of the global LNGc fleet is protected by Intershield ® 300. Intershield ® 300 has been applied to 150 LNGc vessels. With an average vessel lifetime expectation of 40 years, the LNGc industry demands exceptionally high levels of corrosion protection. Failure to apply adequate corrosion protection at Newbuilding leads to additional costs to LNGc owners and operators during the vessel lifespan Many LNGc owners and operators recognise the importance of using the highest level of protection available and are taking advantage of the performance of Intershield ® 300

5 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Intershield ® Overview The basic concept of a Universal Primer is to simplify block painting procedures Replacement of several products with a single product that meets all the required characteristics that the shipyard demands. Intershield ® 300 is has excellent application properties and low temperature cure so it can provide the same ultimate protection through all seasons Intershield ® 300 can ensure all areas of your LNGc are protected by the ultimate corrosion protection.

6 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Intershield ® 300 – Features & Benefits FeaturesBenefits Universal application at Newbuilding and Maintenance & Repair Replacement of several products with a single product that meets all of the shipyard’s production requirements Low temperature cure and year round workability Excellent application properties providing the same ultimate protection and productivity through all seasons Ultimate long term corrosion and abrasion resistance Maintains the structural integrity of the vessel - increasing the lifespan and reducing long term maintenance costs Aluminium pigmentation (> 9%)The right levels of aluminium - acting as a barrier pigment, preventing the spread of corrosion and improving resistance to cathodic disbonding Excellent edge retentionLong term protection of areas typically prone to corrosion IMO PSPC CompliantApproved system which meets the latest IMO regulatory requirements

7 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Due to the emergence of new supply and importing markets trade routes for LNG carriers are becoming more diverse. In ballast tanks, for every 10 o C increase in ballast water temperature the rate of corrosion doubles - increasing the requirement for a higher performance anticorrosive. Cycling between hot and cool water also increases the internal stresses within coatings and so crack resistance becomes imperative. Intershield ® 300 – Corrosion Resistance Import Regions Europe, Americas, Asia Export Countries Qatar, Australia, Yemen, Nigeria, Peru, Angola, Norway, Russia…

8 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Intershield ® 300 – Corrosion Resistance At the core of a sound hull structure is the requirement to maintain the ballast tank anticorrosive system. By specifying Intershield ® 300, LNGc owners and operators can reduce maintenance, repair and touch-up costs, steel replacements and time in dock. In service inspections of Intershield ® 300 give evidence that it delivers long term asset protection and return on investment. Due to the complexity of water ballast tanks – its is difficult for the applicator to ensure that the correct dry film thickness is applied to all vessel areas - Intershield ® 300 performs excellently at both high and low dry film thicknesses. Modified Epoxy – 7 years in Service Intershield ® 300 – 7 years in Service Intershield ® 300 – 15 years in Service

9 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Corrosion and general fatigue increase as LNGc age Many LNG vessels are built using high tensile steel as it allows the use of thinner plates whilst maintaining structural integrity. High tensile steel corrodes just as quickly as mild steel – and is a concern because there is less steel to corrode before a resultant failure / leak takes place. Intershield ® 300 is designed for the ultimate long- term corrosion protection to minimize maintenance expenses and maximize long-term asset protection Intershield ® 300 – Corrosion Resistance

10 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Aluminium acts both as a barrier pigment and to prevent the spread of corrosion at the steel surface (reduction in underfilm creep) The maximum allowable level by class societies for aluminium (in the dry film) is 10% by weight Intershield ® 300 contains just the right levels of aluminium (>9% by weight in the dry film) to ensure it is safe and compliant Also offers improved resistance to cathodic disbonding – providing corrosion protection from Newbuilding through the lifetime of the vessel Intershield ® 300 – Aluminium Pigmentation

11 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Typical Modified Epoxy < 40% Intershield ® 300 = 100% Intershield ® 300 – Edge Retention Due to the complexity of water ballast tanks, edge protection is critical - yet many coatings start to fail on edges, exposing the steel and leading to corrosion. Stripe coating helps but the best solution is to use a coating that utilizes “edge retentive” properties Intershield ® 300 performs excellently on edges giving the owner long term corrosion protection - even on the most demanding vessel areas.

12 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Intershield ® 300 – Technical Expertise Our globally available, highly trained technical service team means that we can provide a service beyond paint delivery and can give sound technical advice to support the lifespan of your LNGc vessel Our worldwide technical service training program is recognized by Classification Societies as equivalent to NACE and FROSIO qualifications and meets the requirements of IMO Resolution MSC.215(82) – Performance Standard for Protective Coatings (PSPC) Globally International Paint has over 800 TSRs, 260 qualified to NACE standards and 105 FROSIO Inspector Level III or equivalent – as verified by the administration.

13 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Intershield ® 300 – Track Record 60% of the world’s LNGc fleet is protected by Intershield ® 300 Source: Dataplan recorded vessel applications (NB and M&R) as of June 2011

14 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Intershield ® 300 – Track Record 42% of global LNGc newbuildings coated with Intershield ® 300 Source: Dataplan recorded vessel applications (NB and M&R) as of June 2011

15 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s * Under supply and secured projects are included as of June (No. Vsls) Total : 199 vessels LNGc Market Share at Korean shipyards 148 vessels IPK’s Track Record - by Products Intershield ® 300 – Track Record

16 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Vessel TypeLNG Vessel Size216,000 m 3 Date of buildJune 2009 Location of buildHHI, Korea Areas with Intershield ® 300Water ballast tanks Coating Scheme2 x 150 microns Date of inspection (years in service) 19 th June 2009 (2 years 2 months) Intershield ® 300 – In-service Performance

17 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Overall excellent performance No corrosion on cut-outs or scallops No. 1 WBT No. 5 WBT Forepeak WBT Overall very good condition Excellent corrosion resistance and protection of edges Intershield ® 300 – In-service Performance

18 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Vessel TypeLNG Vessel Size138,000 m 3 Date of buildDec 2000 Location of buildSamsung, Korea Areas with Intershield ® 300Water ballast tanks Coating Scheme2 x 150 microns Date of inspection (years in service) Apr 2004 (3 years 4 months) Intershield ® 300 – In-service Performance

19 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Overall excellent performance No. 2 WBT (S) - Ceiling No. 2 WBT (S) - Floor Excellent condition No breakdown or defects Excellent corrosion resistance with no breakdown Mud stains indicate that tank is frequently used Intershield ® 300 – In-service Performance

20 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Excellent performance on the weld seams touched- up at newbuilding No. 2 WBT (S) - Outer hull Forepeak WBT No cracking in complex areas Waterline of ballast water visible No. 2 WBT (S) - Ceiling Excellent performance over well prepared welds The mud stains in welding line indicates frequently used tanks Intershield ® 300 – In-service Performance

21 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Excellent edge condition at rat hole and weld seams No. 2 WBT (S) - Ceiling No. 2 WBT (S) - Outer hull No. 2 WBT(S) - double bottom Excellent edge retention No edge breakdown The mud stains indicate that this tank is frequently used Intershield ® 300 – In-service Performance

22 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Vessel TypeLNG Vessel Size145,000m 3 Date of build30 th July 2005 Location of buildDSME, Korea Areas with Intershield ® 300 Underwater Hull, Topsides, Superstructure, voids and water ballast tanks Coating Scheme2 x 150 microns Date of inspection (years in service) July 2010 (5 years) Intershield ® 300 – In-service Performance

23 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Ballast Tank Ballast Tank: Under Deck Excellent condition Excellent corrosion resistance and edge protection Intershield ® 300 – In-service Performance

24 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Vessel TypeLNG Vessel Size137,231m 3 Date of build11 th June 2002 Location of buildHHI, Korea Areas with Intershield ® 300Water ballast tanks Coating Scheme2 x 150 microns Date of inspection (years in service) 26 th January 2010 (7 years 7 months) Intershield ® 300 – In-service Performance

25 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s No. 1 WBT (S) Excellent condition Excellent edge protection Excellent condition for complex area Excellent condition Intershield ® 300 – In-service Performance

26 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Vessel TypeLNG Vessel Size138,375m 3 Date of build9 th December 2000 Location of buildSHI, Korea Areas with Intershield ® 300Water ballast tanks Coating Scheme2 x 150 microns Date of inspection (years in service) 15 th April 2010 (10 years and 4 months) Intershield ® 300 – In-service Performance

27 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Ballast Tank Excellent condition Excelled edge retention Excellent condition “General condition of all areas was excellent” Excellent condition Intershield ® 300 – In-service Performance

28 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s IMO PSPC standardizes the coating process to ensure ballast tank coatings have a target lifetime of 15 years but it can’t guarantee approved coatings will last this long. Many WBT coatings will achieve 15 years, but will require varying amounts of repair through their life - costing money and time. As LNG vessels are designed and built for a 40 year lifetime, selection of a high performance coating that has proven long-in service performance is wise. Intershield ® 300 is the industry benchmark in IMO PSPC compliant anticorrosive performance and has an extensive proven track record Modified Epoxy Pure Epoxy Aluminium Pure Epoxy Abrasion Resistant Aluminium Pure Epoxy PERFORMANCE Intershield ® 300 – Beyond Compliance

29 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s The IMO PSPC for Water Ballast Tanks states that protective coatings must have a 15 year lifetime in dedicated seawater ballast tanks At her third special survey a Lloyd’s Register surveyor confirmed the double bottom tank coatings of the panamax bulk carrier, the m/v Eleranta to be in “good” condition (as rated in IACS Recommendation 87) Intershield ® 300 is the only anticorrosive on the market that has proven 15 years in service performance With minimal maintenance and repair, it is expected that Intershield ® 300 will continue to protect the ballast tanks of the m/v Eleranta; exceeding IMO PSPC standards and going beyond compliance. Intershield ® 300 – Beyond Compliance

30 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Vessel TypeBulker Vessel Size73,222 dwt Date of buildMay 1995 Location of buildSamsung, Korea Areas with Intershield ® 300Water ballast tanks Coating Scheme2 x 125 microns Date of inspection (years in service) June 2010 (15 years) It should be noted that the water ballast tanks in this vessel are not protected by sacrificial anodes Intershield ® 300 – Beyond Compliance

31 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s No.4 WBT - double bottom No.1 WBT - double bottom No corrosion on cut-outs and scallop areas Excellent overall condition Very good corrosion protection of edges and weld seams. Excellent edge protection Intershield ® 300 – Beyond Compliance

32 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s No.1 WBT - double bottom Reverse impact damage Excellent resistance to underfilm creep and blistering Excellent overall condition No.1 WBT - double bottom “Excellent corrosion resistance even after reverse impact damage” Intershield ® 300 – Beyond Compliance

33 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s No.1 WBT - double bottom Coating appears in excellent condition after removal of mud staining Excellent corrosion protection at standard dft ( μm) after 15 years in service No.1 WBT - double bottom Intershield ® 300 – Beyond Compliance

34 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s Forepeak Tank Good overall condition after 15 years in service in aggressive forepeak tank conditions Excellent corrosion protection in complex areas Some minor areas of corrosion. Good overall protection of edges and weld seams. Intershield ® 300 – Beyond Compliance

35 Marine Coatings All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale. Intershield ® 300 for LNGC’s The LNG shipping industry prides itself on its long record of safe operations Intershield ® 300 offers LNG vessels the ultimate performance in corrosion resistance and has an unrivalled in-service track record on LNG carriers with 60% of the global fleet under its protection. Intershield ® 300 specified and professionally applied at the new construction stage and then during planned maintenance throughout the vessel’s life can offer: Operational safety and reliability Long term asset protection Maximised operator efficiency Minimized operational costs Controlled future maintenance cost Good return on investments Intershield ® 300 – Summary


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