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S IMOCODE pro SIRIUS Motor Management As of 09/2004.

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Presentation on theme: "S IMOCODE pro SIRIUS Motor Management As of 09/2004."— Presentation transcript:

1 S IMOCODE pro SIRIUS Motor Management As of 09/2004

2 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information SIMOCODE-DP Has Undergone Advancement Additional and New Features Removable current transformer Additional control functions Voltage detection up to 690 V Power and cos-phi Temperature detection (Pt100/ Pt1000) Analog input/output Measuring curves recording Graphical parameterization Plus…plus…plus Compatible with SIMOCODE-DP! Starting Situation

3 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information Starting Situation Motor management systems Smaller Function scope Larger I/O solutions, communication-capable SIMOCODE-DP Sound price/performance Yesterday SIMOCODE-DP – the standard Starting Situation

4 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information Expanded functions Reduced price Starting Situation New requirements SIMOCODE-DP Today Request for reduced price or expanded functions Starting Situation Motor management systems I/O solutions, communication-capable Smaller Function scope Larger

5 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information Starting Situation Expanded customized functions SIMOCODE pro V variable SIMOCODE-DP SIMOCODE pro C compact Tomorrow Division into two systems for consistent and cost-favorable customized functionality Starting Situation Smaller Function scope Larger

6 System S IMOCODE pro

7 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The System SIMOCODE pro C – Compact The compact system for: Direct starters and Reversing starters Up to 80 % of all present SIMOCODE-DP applications at a price reduction of 20 %. Up to 80 % of all present SIMOCODE-DP applications at a price reduction of 20 %. System

8 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information Control circuit Automation system The Design of SIMOCODE pro Motor Feeders Main circuit Current Measuring Module Connection Cable Basic Unit 1 SIMOCODE pro C – Compact Operator Panel * *) Optional System

9 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The System SIMOCODE pro V – Variable The variable system with: All control functions and Variably expandable additional functions System

10 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The Design of SIMOCODE pro Motor Feeders Main circuit Connection Cable Basic Unit 2 Control circuit SIMOCODE pro V – Variable Automation system Operator Panel * + Expansion modules * Current/Voltage Measuring Module * *) Optional System

11 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The System has been designed for mixed operation. Targeted combination of SIMOCODE pro C and SIMOCODE pro V in the same switchgear, depending on the individual functional requirements SIMOCODE pro C is fully upward-compatible with SIMOCODE pro V A mixed application in the same switchgear does not produce extra costs – it saves costs! No re-wiring is required (removable terminals) The current measuring module can remain in the main circuit No additional engineering is required (identical terminals) The pro C parameterization can be adopted unchanged pro V utilizes the same components as pro C (stock-keeping) I.e. with a conversion to SIMOCODE pro V: System

12 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The System Basic UnitOperator Panel SIMOCODE pro C Current Measuring Module SIMOCODE-DP Expansion modules Digital Modules Analog Module Temperature Module Earth Fault Module SIMOCODE pro V + Voltage detection System

13 The Components S IMOCODE pro

14 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The Components Connection Cable In various lengths (up to 2 m) SIMOCODE pro C – Compact Current Measuring Module 0.3 A – 630 A Straight-through/ busbar connection technology 4 I / 3 O binary Thermistor PROFIBUS-DP 24 V DC / 110 – 240 V UC Basic Unit 1 Operator Panel 5 buttons / 10 LEDs Components

15 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The Components Operator Panel 5 buttons / 10 LEDs Current Measuring Module Basic Unit A – 630 A Straight-through/ busbar connection technology 4 I / 3 O binary Thermistor PROFIBUS-DP 24 V DC / 110 – 240 V UC Connection Cable In various lengths (up to 2 m) Current/Voltage Measuring Module 0.3 A – 630 A / 690 V Straight-through/ busbar connection technology SIMOCODE pro V – Variable Expansion modules Additional binary I/Os 1 x 0/4 – 20 mA I/O 3 x sensors Pt100/ Pt1000 External earth fault via summation current transformer Components

16 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information 0.3 – 3 A 2.4 – 25 A 10 – 100 A20 – 200 A63 – 630 A *) The Current Ranges Busbar connection Straight-through transformer 0.3 A or higher 0.3 A or higher Current Measuring Modules for all motor currents 45 mm55 mm120 mm145 mm Widths: *) With 3UF18 intermediate transformers up to 820 A Components

17 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The Voltage Range 0.3 – 3 A 2.4 – 25 A / 690 V 10 – 100 A / 690 V 20 – 200 A / 690 V 63 – 630 A*) / 690 V Busbar connection Straight-through transformer Up to 690 V Current/Voltage Measuring Modules *) With 3UF18 intermediate transformers up to 820 A 45 mm55 mm120 mm145 mm Widths: Components

18 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information Variably Expandable Additional Functions Expansion modules for SIMOCODE pro V Up to 5 expansion modules can be connected to the Basic Unit 2: Digital Modules for: Max.2 Additional binary I/Os Bistable relay outputs Externally supplied inputs (24 V DC or 110 – 240 V AC/DC) Earth Fault Module for: Max.1 Expansion of the internal earth fault monitoring by a sophisticated external monitoring with summation current transformer Components

19 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information Variably Expandable Additional Functions Expansion modules for SIMOCODE pro V Temperature Module for: Max.1 Temperature monitoring of up to 3 analog temperature sensors (e.g.: Pt100/ Pt1000) New! Analog Module for: Max.1 Input/output and monitoring of analog signals (0/4 – 20 mA) for, e.g., filling level/flowrate monitoring or the actuation of a display unit New! Components Up to 5 expansion modules can be connected to the Basic Unit 2:

20 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information Smaller Dimensions Including expanded functionality 67.5 mm SIMOCODE pro SIMOCODE-DP 96 mm 36 mm 60 mm Improved scaling accuracy All digital modules are combinable Additional functions 45 mm 70 mm 4 binary inputs 3 relay outputs Thermistor PROFIBUS DP 4 binary inputs 4 relay outputs Thermistor PROFIBUS DP 90 mm 140 mm 12 binary inputs 7 relay outputs Thermistor PROFIBUS DP 12 binary inputs 8 relay outputs Thermistor PROFIBUS DP Components

21 The Functions S IMOCODE pro

22 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The Functions Comprehensive motor feeder protection + flexible control! SIMOCODE pro integrates the following features in only one system: Multifunctional electronic motor protection Flexible software for motor control Detailed operating, service and diagnostics data Communication via PROFIBUS-DP SIMOCODE pro is a flexible and modular motor management system for motors used in low-voltage applications. Based on SIMOCODE-DP. Functions

23 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The Functions Functions Protective functions Overload protection (Class ) Thermistor motor protection Phase failure monitoring Unbalance protection Stall protection Earth-fault monitoring Monitoring of current limit values Monitoring of operating hours Monitoring of motor stop times Number-of-starts monitoring Etc. Expanded monitoring functions: Temperature monitoring Pt100/ Pt1000 Voltage monitoring Power monitoring Cos-phi monitoring Phase sequence detection Input, output and monitoring 0/4-20 mA signal Measuring curves recording Control functions Direct online starter Reversing starter Star-delta starter Star-delta starter with reversal of rotational direction Two speeds, motors with separate windings (pole changeover switch), also with reversal of rotational direction Two speeds, motors with separate Dahlander windings, also with reversal of rotational direction Solenoid valve actuation Positioner actuation Soft starter actuation Soft starter actuation with reversal of rotational direction Logic modules (truth tables, counters, timers, edge evaluation, limit monitoring...) and Standard functions (power failure monitoring, emergency start, external faults...) More functions than ever before.

24 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The Functions Functions Protective functions Overload protection (Class ) Thermistor motor protection Phase failure monitoring Unbalance protection Stall protection Earth-fault monitoring Monitoring of current limit values Monitoring of operating hours Monitoring of motor stop times Numbers-of-starts monitoring Etc. Expanded monitoring functions: Temperature monitoring Pt100/ Pt1000 Voltage monitoring Power monitoring Cos-phi monitoring Phase sequence detection Input, output and monitoring 0/4-20 mA signal Measuring curves recording Control functions Direct online starter Reversing starter Star-delta starter Star-delta starter with reversal of rotational direction Two speeds, motors with separate windings (pole changeover switch), also with reversal of rotational direction Two speeds, motors with separate Dahlander windings, also with reversal of rotational direction Solenoid valve actuation Positioner actuation Soft starter actuation Soft starter actuation with reversal of rotational direction Logic modules (truth tables, counters, timers, edge evaluation, limit monitoring...) and Standard functions (power failure monitoring, emergency start, external faults...) Whats New.

25 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The Data Functions Service data Motor operating hours Motor stop times Number of motor starts Number of overload trips Unit-internal storage of comments Unit operating hours Etc. Operating data Motor switching state (on, off, left, right, slow, fast) Current in phase 1, 2, 3 and max. current Voltage in phase 1, 2, 3 Effective power Apparent power Power factor Phase unbalance Phase sequence Time to trip Motor model heating Remaining motor cooling time Temperature (e.g. motor temperature) Current analog signal value Etc. Diagnostics data Numerous detailed early warning and fault messages, also for further processing within the device or the control system Device-internal fault logging with time stamp Time stamp marking of individually selectable status, warning and fault messages Value of the last tripping current Checkback faults (e.g. no current flow in the main current circuit after ON control command) Etc. Communication 12 Mbps, automatic baud rate detection Time synchronization Cyclic and acyclic services Even more detailed information on the motor feeder.

26 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The Data Functions Service data Motor operating hours Motor stop times Number of motor starts Number of overload trips Unit-internal storage of comments Unit operating hours Etc. Operating data Motor switching state (on, off, left, right, slow, fast) Current in phase 1, 2, 3 and max. current Voltage in phase 1, 2, 3 Effective power Apparent power Power factor Phase unbalance Phase sequence Time to trip Motor model heating Remaining motor cooling time Temperature (e.g. motor temperature) Current analog signal value Etc. Diagnostics data Numerous detailed early warning and fault messages, also for further processing within the device or the control system Device-internal fault logging with time stamp Time stamp marking of individually selectable status, warning and fault messages Value of the last tripping current Checkback faults (e.g. no current flow in the main current circuit after ON control command) Etc. Communication 12 Mbps, automatic baud rate detection Time synchronization Cyclic and acyclic services Whats New.

27 Integration & Configuration S IMOCODE pro

28 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information Integration & Configuration SIMATIC S7 PCS7 PROFIBUS-DP Other systems Totally Integrated SIMOCODE pro Configuration software: SIMOCODE ES optionally with SIMOCODE ES Graphic graphic editor 3UF50 compatibility mode at the PROFIBUS-DP Converter: Conversion of old parameter files into SIMOCODE ES parameter files SIMOCODE-DP In any automation system. As with SIMOCODE-DP and with compatibility mode Integration

29 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information PROFIBUS-DP SIMOCODE pro Integration & Configuration Graphical parameterization Measuring curve evaluation Operating and diagnostics data System Control cabinet Machine / system Easy and fast with SIMOCODE ES. Integration

30 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information For a more detailed description of the configured functions, comments can be embedded. Clearer structure with SIMOCODE ES Graphic. Integration & Configuration Representation of a preliminary version! Integration

31 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information Integration & Configuration PROFIBUS-DP Engineering station Operator station Maintenance stationPower Management System Control cabinet Machine / system In any system configuration. SIMOCODE ES SIMATIC PCS 7 Integration

32 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information Integration & Configuration PROFIBUS-DP Engineering station Maintenance stationPower ManagementOperator station System In any system configuration. SIMOCODE ES Graphic SIMATIC PDM Machine / system Integration Control cabinet

33 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information Integration & Configuration PROFIBUS-DP Maintenance / Power Management Operator stationEngineering station System In any system configuration. SIMARIS Manager SIMOCODE ES Machine / system Integration Control cabinet

34 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information Addressing Plug for assignment of PROFIBUS address without PC/ PG Integration & Configuration Small auxiliary equipment with large time-saving potentials. Assignment of a PROFIBUS address to one or several basic units within seconds. Commissioning of a motor feeder within seconds. Memory Module for parameterization without PC/ PG Integration

35 The Practice S IMOCODE pro

36 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The Practice Space-saving Flexible Reliable Load feeder up to 25 A Communication-capable 35 x Requirements: Low-voltage switchgear with SIMOCODE pro Practice

37 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The Practice Installation of the Current Monitoring Module beside the Basic Unit. Practice Withdrawable-unit with SIMOCODE pro

38 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information The Practice Plug-in unit up to 25 A with a height of 50 mm. (Current Monitoring Module behind the Basic Unit) Practice In-line plug-in module with SIMOCODE pro

39 Information S IMOCODE pro

40 Automation and Drives SIMOCODE proAs of 09/04 (This document is subject to changes) Low-Voltage Controls & Distribution Starting Situation System Components Functions Integration Practice Information Product brochure System manual Selection and ordering data Conversion flyer


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