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GOVERNMENT COLLEGE OF ENGINEERING, SALEM. CAST IRON PRESENTED BY JEEVA.TYASODHA.M.

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Presentation on theme: "GOVERNMENT COLLEGE OF ENGINEERING, SALEM. CAST IRON PRESENTED BY JEEVA.TYASODHA.M."— Presentation transcript:

1 GOVERNMENT COLLEGE OF ENGINEERING, SALEM. CAST IRON PRESENTED BY JEEVA.TYASODHA.M

2 INTRODUCTION  Cast iron usually refers to grey iron, but also identifies a large group of ferrous alloys, which solidify with a eutectic.  Cast iron tends to be brittle, except for malleable cast irons.  The color of a fractured surface can be used to identify an alloy.

3 CONTENTS  CAST IRON.  CLASSIFICATION.  WHITE.  MALLEABLE.  GRAY.  DUCTILE.  APPLICATIONS OF CAST IRONS.  HEAT TREATING TO CONTROL STRUCTURE.

4 ABOUT CAST IRON  Family of ferrous alloys.  Cast into desired shape – not worked.  2-4% C and 1-3% Si.  Instability of Fe3C:  Cementite / graphite flakes / graphite nodules.

5 TYPES OF CAST IRON  Alloying elements.  Grey cast iron.  White cast iron.  Malleable cast iron.  Ductile cast iron.

6 CAST IRON

7 SCHEMATIC OF TYPES OF CAST IRONS

8 PART 2 OF SCHEMATIC

9 CLASSIFICATION OF CAST IRON S.NOTYPES OF CAST IRON GRAPHITEDUCTILITYPROPERTY 1WHITENO FAST COOLING RATES 2GRAYFlakeNO SLOW COOLING RATES 3MALLEABLE Anneal: flake to nodule YES WHITE IRON + ANNEALING HEAT TREATMENT 4NODULARNodularYES ADDITIONS MADE SO THAT NODULES OF GRAPHITE FORM INSTEAD OF FLAKES

10 FACTORS INFLUENCING WHICH WILL FORM  %C  %SI  TEMPERATURE (COOLING RATE)

11 COMPOSITION AND TYPE OF CAST IRON

12 COOLING RATE AND TYPE OF CAST IRON

13 GREY VS NODULAR CAST IRON (X250) Gray – graphite as Nodular – graphite as Flakes nodules Gray – graphite as Nodular – graphite as Flakes nodules Brittle Ductile Brittle Ductile Ferriticpearlitic

14 WHITE CAST IRON  Fe3 C+ pearlite.  Fe3 C+ pearlite.  Hard, brittle.  Hard, brittle.  Shows a “white” crystalline fractured surface.  Shows a “white” crystalline fractured surface.  Excellent wear resistance.  Excellent wear resistance.  High compressive stress.

15 MALLEABLE CAST IRON  White cast iron + annealing treatment.  During annealing treatment graphite nucleates and grows from the Fe3C to form nodules.

16 GRAY CAST IRON  During slow solidification carbon in Fe separates or graphitizes to form separate graphite flakes.

17 DUCTILE/NODULAR CAST IRON  Mg added to molten iron.  Helps to spheroids graphite.  Low levels of minor elements such as S and P.

18 GENERAL CHARACTERISTICS/ ADVANTAGES OF GRAY CAST IRON  Cheap.  Low melting point.  Fluid – easy to cast, especially advantageous into large complex shapes.  Excellent machine ability.  Excellent bearing properties.  Excellent damping properties.  Excellent wear resistance (hi C).  Can be heat treated (surface hardened etc.).  Can be alloyed etc.  Essentially steel + graphite.

19 GREAT AT DAMPENING  Relative ability of ferrous metals to dampen vibrations. The energy absorbed per cycle, or specific damping capacity of these can differ by more than 10 times.

20 GRAY CAST IRON (EXAMPLE)  3.0 %C.  graphite forms as flakes during solidification.  Have γ dendrites + eutectic γ + graphite flakes at T < 1153°C.  99% γ + 1 % graphite flakes.

21 COMMENTS ON TENSILE PROPERTIES  Ferritic – softest; pearlitic – strongest.  Variation in elastic modulus.  0 ductility – tensile strengths only quoted.  C – %, Si %  Graphite flake types and size.  Fine uniform size wanted, get by:  increased superheat to casting.  Inoculation with ferrosilicon or calcium silicon.

22 TENSILE PROPERTIES

23 APPLICATIONS OF DUCTILE CAST IRONS

24 DUCTILE/NODULAR CAST IRON  Gray iron composition for C and Si.  Impurity level control important as it will affect nodule formation.  Have nodule instead of flake if we add in 0.05% Mg and/or Ce.  As cast structure: graphite forms as nodules instead of flakes.

25 NODULAR CAST IRON  γ + graphite on cooling below A1 must decide:  γ α + graphite  γ α +Fe3C  Favored by slow cooling rates, short diffusion paths etc.  γ first follows a) in regions surrounding nodules.  Carbon diffuses to existing nodules.  As T decreases and diffusion path increases remaining.  γ α +Fe3C(pearlite).

26 HEAT TREATMENT CONTROL  If we want more ductility (less strength) heat.  Treat to convert pearlitic areas to α + graphite.  Heat to 900°C  Cool at 20°C/hr from 790° to 650°CF  Normal furnace cooling.  Could be done as one step with slower.  Original cooling.

27 CONCLUSION  Finally we concluded that we are all known about the “BASICS OF CAST IRON” which is above in the paper.

28 THANK YOU…..


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