Presentation on theme: "Concept of E-maintenance. Concept of Equipment checks Creating Work instruction Step 1 Identifying and Listing vulnerable areas of the plant Identifying."— Presentation transcript:
Concept of Equipment checks Creating Work instruction Step 1 Identifying and Listing vulnerable areas of the plant Identifying and Listing vulnerable areas of the plant Creating Work instruction Step 2 The Methodology E-Maintenance
Bilt Graphic Paper Products Ltd. Unit :- e- Maintenance : Step 1 - Identification of Repetitive Jobs Sr. No Description of activities Responsible person Time reqed Min Frequency per year Min per year Remarks SupervisorTechniciansNos
Bilt Graphic Paper Products Ltd. Unit :- Doc. No. :- Rev. :- 01 Work Instructions(e-Maintenance step 2) Date :-22.09.09 Job Discription :- Tools Req uire d (Ent er sizes & Nos Req d) Spa res Req uire d Time in Minutes Revised on Page :- 1 of 1 Pre-shut activities (T0) Main activity (T0") parallel activity Subsequent (T1) Man PowerRequirements Sr.No Activiti es sub- Activit y Sr. No. Micro Activities Engineer Skill ed Se mi- skill ed Cont ract ISOSafety 1 2
In this every engineer/supervisor will mentor 2/3 technicians/operators, select any random equipment or part of the equipment and clean it with some cleaning arrangements, discuss about the equipment, record some abnormalities(if any) in the given format. One has to spend 20/30 minutes per day on this activity. This provides a very good platform for exchange of knowledge. Concept of Equipment checks
Equipment Check Bilt Graphic Paper Products Ltd. Unit :- Equipment Check Name of Engineer : Department :Name of Technician : Date / mon th Equipment Observation/Defects Action Taken/Recom mended Status Electrical Mecha nical Instrumen tation Process(O peration) Any Other 1 2 3 4 5 6 7 8 9 10 11 12 13
This simple initiative can dramatically result into high level of house- keeping and reduction in overall down time, maintenance expenditure etc.
Identifying and Listing vulnerable areas of the plant
Vulnerable Areas : Bottle necks / Concerns for improving uptime & runnability of the equipments Area :- Sn Name of the Machine Name of the equipment / sub assembly Type of the concern (describe the concern) Effect of the concern (safety / producti on loss / shut down of equipme nt ) Action plan to overcome the concern Fall back arrang ment till action is implem ented to overco me the concer n Action to be taken Expe cted time reqd. Cost involved Expenses head Capex/Ch arge off / Maintena nce spares / service support availbilty after action plan implement ed Identifying and Listing vulnerable areas of the plant
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