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Industrias Del Recambio India Pvt Ltd INDUSTRIAS DEL RECAMBIO INDIA PVT.LTD is a strategic Spanish venture. A state–of-the art sheet metal industry with.

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Presentation on theme: "Industrias Del Recambio India Pvt Ltd INDUSTRIAS DEL RECAMBIO INDIA PVT.LTD is a strategic Spanish venture. A state–of-the art sheet metal industry with."— Presentation transcript:

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2 Industrias Del Recambio India Pvt Ltd INDUSTRIAS DEL RECAMBIO INDIA PVT.LTD is a strategic Spanish venture. A state–of-the art sheet metal industry with TS 16949 certification having its core activity being manufacture and export of automobile ancillary components. This technology intensive company further manufactures pressed, machined and fabricated components to meet the growing needs of the automobile industry globally. The Company is currently catering to the Indian, American and European OEM & Aftermarket. The Fully Integrated divisions of the company employ over 250 technically qualified engineers, managers and technicians equipped with modern machineries and infrastructure of international standards. The company has invested in advanced technology to meet the demanding quality standards and to achieve an excellence in customer focus and service.

3 Industrias Del Recambio India Pvt Ltd M/s Industrias Del Recambio - Spain, established in 1976, located in Pamplona, North of Spain in a rich region with a great industrial activity. IR plant devotes 12000 m2 to product assembly and commercialization and 6000 m2 to product processes such as metal pressing, welding, casting, machining, etc. Industrias Del Recambios main activity is the production of suspension parts for the automotive Aftermarket which has been exported to more then 42 countries. Their sole product line is suspension control arms and their components. They are specialists and market leaders in this field. Their range of parts is the widest in the market and well known for high quality and good service. IR GROUP BACKGROUND

4 Industrias Del Recambio India Pvt Ltd M/s Industrias Del Recambio - Spain

5 Industrias Del Recambio India Pvt Ltd Talosa - Spain DYS – Spain IRKO S.L – Spain Industrias Del Recambio – Brazil Industrias Del Recambio – Argentina CMP- IR India Private Limited - MEPZ- India CMP- IR India Private Limited - MEPZ - India OTHER IR - GROUP COMPANIES

6 Industrias Del Recambio India Pvt Ltd

7 Geographical Location Industrias Del Recambio India Pvt Ltd Plot A-7, SIPCOT,Orgadam CHENNAI, INDIA. (SOUTH) Industrias Del Recambio India Pvt Ltd Chennai

8 Industrias Del Recambio India Pvt Ltd

9 Control arm for Automotives. Control arm for Automotives. Sheet metal pressed & welded parts to OEM, After market and Sheet metal pressed & welded parts to OEM, After market and other ancillaries. other ancillaries. Fabricated components as per customer requirements. Fabricated components as per customer requirements. IR India Manufactures of …

10 Industrias Del Recambio India Pvt Ltd CHAIRMAN Managing Director IR India Pvt Ltd Chief executive officer IR India Pvt Ltd Mr. PEDRO OJER Mr. IGNACIO SOTO Mr. N.G. NALLASIVAM Mr. MK.SUKUMARAN MANAGEMENT General Manager-Tools IR India Pvt Ltd. Chennai

11 Industrias Del Recambio India Pvt Ltd IR India Control arm & Stamping parts.. IR India Control arm & Stamping parts..

12 Industrias Del Recambio India Pvt Ltd

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17 IR India Stamping Facilities

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19 Industrias Del Recambio India Pvt Ltd Stamping capacity from 30T to 315 T Stamping capacity from 30T to 315 T Our Pressing capacity boasts of FIFTY Our Pressing capacity boasts of FIFTY Mechanical & Hydraulic presses. Mechanical & Hydraulic presses. Our welding capacity boasts of Fanuc Our welding capacity boasts of Fanuc & ABB robotic welding machines. & ABB robotic welding machines. Our Quality assurance dept is well Our Quality assurance dept is well equipped with UTM, CMM & all equipped with UTM, CMM & all essential digital measuring instruments. essential digital measuring instruments. A State of Art sheet metal industry with A State of Art sheet metal industry with TS 16949. TS 16949. Control arm manufacturing capacity is Control arm manufacturing capacity is 70000/ month. 70000/ month. So far 30 lac Control Arms had been So far 30 lac Control Arms had been manufactured and delivered. manufactured and delivered. IR INDIA STAMPING & TOOL MANUFACTURING CAPACITY Stamping tools for 30 T to 600 T PressesStamping tools for 30 T to 600 T Presses Tools Weight upto 2 TonsTools Weight upto 2 Tons We Make Stage, Progressive, Deep Draw Casting tools and MouldsWe Make Stage, Progressive, Deep Draw Casting tools and Moulds We use Solid Works and Edge cam for our Design and ManufactureWe use Solid Works and Edge cam for our Design and Manufacture We have a total strength of two hundred and fifty well qualified, trained pool of Managers, Engineers and operators.We have a total strength of two hundred and fifty well qualified, trained pool of Managers, Engineers and operators.

20 Industrias Del Recambio India Pvt Ltd Details of IR India Stamping Facilities Mechanical Press 315 Ton 250 Ton 200 Ton 160 Ton 125 Ton 110 Ton 63 Ton 50 Ton 40 Ton 30 Ton 25 Ton EquipmentCapacity

21 Industrias Del Recambio India Pvt Ltd Details of IR India Stamping Facilities Hydraulic Press 315 Ton 250 Ton 200Ton 160 Ton 100 Ton 63 Ton EquipmentCapacity

22 Industrias Del Recambio India Pvt Ltd Details of IR India Stamping Facilities Gilletin Shearing Welding Spm Welding Machines CO2 Projection Welding Machine Rotary Welding SPM IT GUN Robot Welding Machine (Fanuc & ABB) Stud Welding Machine 10 mm x 3200 mm 6 mm x 3200 mm 2.1 Meters 1.6 Meters 1 Meter 10.4 KVA 6.9 KVA 75 KVA 400 x 400 mm dia 48 KVA 20 KVA 1 KVA EquipmentCapacity

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27 DESIGN & DEVELOPMENT OF TOOLS INCORPORATEDDESIGNSOFTWARESSOLIDWORKS AUTOCAD 3D

28 Industrias Del Recambio India Pvt Ltd Customer enquiry Receipt of customer drawing /sample Feasibility review(CFT) Preparation of quote Order acceptance Preparation of comp & stage drg. Process flow diagram Process Failure Mode Effective Analysis Concept Drawing Tool Design Tool Mfg, Assly & Trial Insp. Sample submission ORDER PROCESS FLOW Pre launch control plan Customer Acceptance Tool Validation(PPAP)

29 Industrias Del cambio India Pvt Ltd RM receipt RM Inspection Shearing Press processing First Off & Patrol Inspection Welding Weld Tests & inspection Final Inspection Packing Dispatch MANUFACTURING PROCESS FLOW

30 Industrias Del Recambio India Pvt Ltd Details of Tool Room Facilities ……. Vertical machining centre EDM wire cut machine (submerged) Jig Boring machine Surface grinding machine Milling machine Radial drilling machine Hydraulic Milling machine Cylindrical grinding machine Shaping Machine 1100x 510 x 600 1000x 700 x 300 1000 x 600 1000 x 250 600 x 250 030 1000 500 x 300 200 x 600 800 x 400 EquipmentCapacity

31 Industrias Del Recambio India Pvt Ltd Details of Tool Room Facilities ……. Hydraulic press Mechanical Press Hydraulic Press AIR Compressor Generator 250 Ton 100 Ton 25 Ton 25 Ton TC 600 82.5 KVA Equipment Capacity

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34 CNC Vertical Machining Center VMC – Hartford F1 series LG-1000

35 Industrias Del Recambio India Pvt Ltd CNC Wire cut WIRE CUT – Electronica Ultracut S2

36 Industrias Del Recambio India Pvt Ltd Some of our Stamping Tools …

37 Industrias Del Recambio India Pvt Ltd

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39 Quality Assurance

40 Industrias Del Recambio India Pvt Ltd MICRO METER 0-255 25-505 50-754 75-1002 VERNIER0-2001 VERNIER0-3001 DIAL VERNIER 0-1501 BEVET PROTECTOR -1 LEVER DIAL 0-0.51 RADIUS GAUGE R1-R71 R0.4-R61 THREAD PITCHGAUGE 0.35-61 FEELER0.05-11 MAGNETIC V BLOCK 75 X75 X56 2 MAGNETIC V BLOCK 100 X95 X70 2 NON MAGNETIC V BLOCK WITH U CLAMP 63 X63 X80 2 NON MAGNETIC V BLOCK WITH U BLOCK 80 X80 X100 2 SURFACE TABLE WITH STAND 630 X630 X130 1 SURFACE TABLE WITH STAND 1000 X1000 X150 1 ROCKWELL HARDNESS TESTER 60HRB-120HRB1 TORQUE WRENCH 0-12NM1 HEIGHT GAUGE 0-6001 HEIGHT MASTER 0-6001 SLIP GAUGE BOX 0.5-1001 PROFILE PROJECTOR 3001 SURFACE ROUGHNESS TESTER -1 DIGITAL CALIPER-INSIDE 10-30 MM 1 DIGITAL CALIPER-INSIDE 30-50 MM 1 DIGITAL CALIPER-OUTSIDE 0-30 MM 1 UTM 20 T 1 List of Measuring Instruments

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42 Our Clientele Industrias Del Recambio – Spain Caucho Metal Productos - Spain Arvin Meritor – USA CF Gomma – Italy Delta Gom – Italy Ruter Caucho – Spain Industrias Del Recambio – Brazil JD Norman – USA FEBI - Germany LMW – Coimbatore Brakes India Ltd Caparo India Private Limited Repco Amalgamations Ltd. INTERNATIONAL DOMESTIC

43 Industrias Del Recambio India Pvt Ltd Let us join hands to meet our ambitious growth …


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