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. BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-

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Presentation on theme: ". BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-"— Presentation transcript:

1 . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued in/lbs

2 Rooster Comb Spring Shift linkage shaft Manual Valve Shaft tab fits into manual valve groove Picture is 95 model Parking Pawl MLPS Shift linkage shaft Shift linkage arm Outer line on MLPS must line up with inner line with shifter in Neutral Picture is 95 model MLPS attachment bolts (2)

3 Manual Valve Shaft tab fits into manual valve groove EPC Solenoid Picture is 95 model Shift Tab EPC Solenoid Shift Solenoid Pack TCC Solenoid Linkage PinRound Screen

4 1-2 Piston Reverse Servo 2-3 Piston OD Servo Reverse Servo 1-2 Piston Picture is 95 model Round Screen (earlier models) Linkage Pin Larger screen here on later models Access OD Band here

5 Debris can get trapped inside valve body Square Screen Manual Valve Check Balls (8) Round check valve

6 End plug with threaded hole Picture is 95 model Reinforcement Plates – note orientation Earlier models only Extra bolt Separator Plate Manual Valve

7 Note sequence of parts for each valve This one has 2 valves and 2 clips

8 Must be spotless!Note sequence of parts for each valve

9 EPC Solenoid Picture is 95 model Shift linkage Shift linkage retaining nut is partially visible here Picture is 95 model Parking pawl “Rooster comb” Linkage shaft

10 OD band 2.7” OD servo Stock OD servo return spring Anchor bracket (ea end) Center bolt with nut tack- welded to other side of bracket Valve Body Bolts OD Servo OD servo removal bracket

11 Drum OD Band Fixed Anchor OD servo tighten loosen Band out of Position No contact Drum OD Band Fixed Anchor OD servo tighten loosen Correct Band Position Contact

12 Drum OD Band Fixed Anchor Maintaining Band Position Use screwdriver or similar to push/keep band into proper position while servo is removed push Separator plate top gasket Picture is 95 model

13 Filter Wire Harness TCC Solenoid Shift Solenoids EPC Solenoid Temp Sensor Picture is 95 model Valve Body Filter (note extension for later model deeper pan) TCC Solenoid Shift Solenoids Plastic Harness Picture is 02 model Manual Valve

14 Transmission filer o-ring needs to be removed TCC Solenoid Shift Solenoids Shift linkage fits into manual valve Picture is 02 model Plastic harness

15 Valve body bolt retains shift solenoid bracket Shift Solenoids Picture is 02 model Use small screwdriver to gently pry out retaining tabs on harness Picture is 02 model Plastic harness

16 Sonnax upgrade parts Picture is 02 model Sonnax upgrade Pressure regulator valve

17 Picture is 02 model Sonnax K upgrade OD servo regulator valve & sleeve Picture is 02 model TCC Solenoid Shift Solenoids 8mm valve body bolt retains shift solenoid bracket Valve body cover plate 10mm bolt retains both brackets Manual valve

18 Picture is 02 model OD Servo OD band can be seen here – this is where flat blade object can be used to push against band to retain it when OD servo is removed Picture is 02 model Flat blade bar pushed against OD band to retain it while OD servo is removed OD servo removal bracket OD servo

19 OD Servo Stock (stiffer) OD return spring Hi-perf (softer) OD return spring Picture is 02 model Screen fits up into case here before valve body is installed 1-2 piston/accumulator cover

20 Molded Rubber OEM gasket Deeper (later model) pan Magnet


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