4Hazira progression Plants Licensor Startup Capacity ( KTA ) Technology InstalledCPP & U May MWMEG 1 Shell SepPVC Geon DecVCM Geon AprPE 1 Du Pont JulPOY Du Pont DecPP UCC SepPSF Du Pont SepPTA 1 ICI Jan
5Hazira progression Plants Licensor Startup Capacity ( KTA ) Technology InstalledCPP MWCracker S & W MarAromatics HRI/Mobil MarMEG 2 Shell MarPE 2 Nova MayPET Sinco OctPFF Du Pont OctMEG 3 Shell OctPTA 2 ICI Nov
6Hazira - CPP and Utility CPP-Utility is providing utility services to all plants in complex. These utilities are generated and supplied from :A. Captive Power Plant :-1. Steam generation and distribution2. Power receipt, generation, sale and distributionB. Utilities1. Raw water treatment and distribution2. Cooling water treatment and circulation.3. DM water production and distribution.4. Compressed air and instrument air generation and distribution.
7Hazira - CPP and Utility Major Equipment Supplier in CPP/Utility :Gas Turbines by M/s. Thomassen International BV of Holland and BHEL of India.Heat Recovery Steam Generators (HRSGs) and one Aux. Boiler by M/s. Stork BV of Holland.DM Water Plant by M/s. Thermax Ltd.Cooling Tower by M/s. Paharpur Cooling Towers.Air Compressors are supplied by M/s. Elliot U. K.Air drying units by M/s. Lloyds Steel Industries Ltd.Raw water treatment and Effluent treatment plants by M/s. Hindustan Oliver Ltd.Cogeneration Plant At Hazira :-The Cogeneration Plant was commissioned in September, Cogeneration is the combined production of Heat and Electric Power. Each cogeneration plant has Gas Turbines and 125 TPH Heat Recovery Steam Generator. The fuel for the Congeneration plant is natural gas and HSD.
8Support Services : Logistics PRIMARY FUNCTIONS :Receipt of material from plant// Bagging in 25 Kg. Bag and Jumbo Bag on automatic bagging machine// Storage in the Warehouse // Documentation // Dispatch as per marketing advise & Payment of Excise DutyFEATURES :Solid movement about 550 truck per day - POY, PSF, PP, PE, PVC, etc. // Liquid movement -- about 475 truck per day - MEG, Bz, Xy, EDC, etc // Provision for moving out polymers and polyesters in bulk / containers // Provision for hopper car loading // Adequate tankages and warehousing capacities / loading-unloading facilities // Drumming facility for DEG and TEG
9“Safety of Person Overrides All Production Targets” Support Services : HSE“Safety of Person Overrides All Production Targets”HSE Management based on Responsible CareFocus on safety during Engineering, Construction, Startup & OperationOngoing training and validation for all the employees including contractors100% compliance with all pollution control normsPeriodic health checkup for all employeesRegular audits, both internal & externalCommunity awareness & emergency response / disaster management plan
12Support Services : CES Functions & Activities 3.0 INSTRUMENTATION 3.1 Testing & Calibration of Instruments / Control Valves3.2 Maintenance of Analyzer3.3 Maintenance of DCS3.4 Maintenance of PLCs3.5 Import Substitution4.0 POWER ELECTRONICS4.1 Telecommunication4.2 Plant Address System4.3 Fire Protection System4.4 Maintenance of UPS4.5 Power Electronics5.0 CIVIL5.1 Maintenance of Buildings & Roads5.2 Mini Projects Execution5.3 Town Ship Maintenance
13Support Services : About Maintenance “World Class Maintenance”TPMBenchmarked against World Standards by A T KearneySpecial attention toTechnician productivityERV tracking and controlReliability and uptimeContracting strategiesLeast cost maintenanceMaterial management improvementsStocking policy/JITProcurement cycle time reductionVendor development/rating
14Support Services : MIS Set Up & Activities The MIS/IT department at hazira is centralised function for whole site looking after the followingsInstallation and maintenance of infrastructure required for ITDevelopment, implementation and support of application system for areas of manufacturing and commercial (Now apart from SAP)Providing central help desk support to overcome user' problems in relation to computerised systemAll the computer system and plant process control systems are connected to a system of network comprising of following………Fibre optic cable UTP CableSwitches HubsPCs PrintersModems Servers
15Support Services : MIS Set Up & Activities Hazira site is network is connected to Reliance group through settalite Insat 1C for the office of Makers-Mumbai, Patalganga and Jamnagar. This connection is also used for video conferencing between the offies working at these locations. The IT department is dividied in two sections1, Infrastructure support activitiesNetwork extension and modification projectDesktop supportSystem operation supportNetwork managementadministration2, Application Development and technical support activitiesRecording of system requirementsApproval by HODSystem analysis and designProgramming, testing, implementation and documentationTestingImplementation and User' trainingDocumentation
16Support Services : Fire Fighting & Control System All the plants are designed and erected / constructed with due regards to the appropriate fire protection measures, [under relevant / adapted standards & codes of practices] broadly in terms of (i) safety distances between equipment as well as between the plants, (ii) fire / safety risk analysis including hazard operability study (hazop) and hazard analysis (hazan) (iii) isolation of process equipment including of emergency shut-down systems & (iv) passive fire protection viz. fire doors, fire barriers, fire resistant coatings & sealant etc.
17Support Services : Fire Fighting & Control System PROVISIONS :-Two full-fledged fire stations manned by qualified and experienced fire service personnel including officers (i.e. total complement of 65 personnel).Availability of six major / mobile fire fighting appliances viz. Foam Tenders (04), DCP Tender (01) & Emergency cum Rescue Tender (01).Fixed fire fighting installations viz. Deluge valves, water spray system, pressurized fire water / hydrant system, riser system, water / foam monitors, foam system, modular DCP, CO2 system, Halon system, heat shield water spray units etc.Fire alarm panels [installed in plant control rooms as well as in control rooms of fire stations] interfaced with automatic detectors viz. smoke detectors, heat detectors, UV / IR detectors, & LEL detectors.Portable fire extinguishers, trailer / trolley mounted extinguishers as well as monitors (water / foam).
18Support Services : Fire Fighting & Control System PROVISIONS :-Reservoirs / storages of fire water for carrying out fire fighting operations [at a stretch] for 9 hrs.Dedicated fire pumps are installed at two separate locations to feed / convey this water through the net-work of pressurized fire water mains / headers protecting the plants / complex.Adequate inventories of other special extinguishing media viz. foam concentrates / DCPs.Availability of adequate Breathing Apparatus sets, emergency escape sets, special PPEs & emergency tool kits.Mutual Aid agreements with the neighboring industries viz. KRIBHCO, ONGC & NTPC.Well defined On-site & Off-site emergency plans. [which also include predetermined emergency escape routes & occupancy wise evacuation plans]
19Support Services : Fire Fighting & Control System ACTIVITIES :-The following activities are normally carried out :-Hot work permit / site monitoring by fire service personnel.Deployment of fire tender(s) and crews [at various plants / areas] for standby duties.Fire prevention audits as per checklist.Detailed investigation into cause of fire / explosion.Daily surveillance round by shift fire officer / personnel.Maintenance of round the clock watch and ward by security department [which includes, inter-alia, fire watch from arson / sabotage angles].
20Support Services : Fire Fighting & Control System ACTIVITIES :-Tactical Functions Of Fire Service Personnel :-(a) Handling of Fire Emergencies(b) Handling of Non - Fire Emergencies [i.e. Spillage, Leakages Etc.] :-(c) Special ServicesMaintenance of Fire Protection Systems :-Communication Systems :-Preparedness :-Training :-