2 What is HS Motion Group?An alliance between Horner Automation Group and Servotronix Motion Control, provides an all-in-one seamlessly integrated control & motion solution for machine builders.
3 The HS Motion Solution MTHD & PRO Series Servo Motors Cscape – HS Software with Integrated MotionOCS Controllers& I/OCDHD Servo Drives
4 The Bottom Line:HS Motion are added motion products to the Horner Product Basket ON TOP OF the normal automation productsIn North America, all motion products are managed, supported and stocked out of IndianapolisIn the Midwest:Some Distributors are Horner onlySome Distributors are HS Motion onlySome Distributors are Horner + HS Motion (Power/mation)HS motion products do require a separate purchase orderOnly Tek-matic in Rockford overlaps in this area
5 Good Initial Targets Existing Horner Accounts with Motion Requirements Accounts with a need for Motion, but whose primary knowledge base is ladder logicAccounts which would like an integrated solution, but are unable or unwilling to make the learning curve investment in competitive solutions from companies like B&R and others
6 Example Industries / Applications Metal Fab (especially feeders)Water Jet CuttersMaterial Handling & Packaging (not form-fit-seal)Medical Equipment & Some SEMINon-Coordinated MotionIndexingCurrently No High-speed Embedded Motion Profile DownloadsCurrently No Precision Master-Slaving (we can do gearing, but currently require the use of scripting in the drive)
7 The HS Motion Solution MTHD & PRO Series Servo Motors Cscape – HS Software with Integrated MotionOCS Controllers& I/OCDHD Servo Drives
8 Customer Benefits Seamless integration Easy installation Single-source accountabilityEase-of-use for experienced & novice usersMinimal Fieldbus knowledge & experience requiredStreamlined network configurationDynamic auto-tuningStock and Service in NA (Indianapolis)Regional support
9 Cscape Programming Environment Shorter time to machine commissioning is the key to the HS Motion solutionCscape programming motion software combines PLC, HMI, networking, and motion programming into one tightly coupled virtual environment. Features:Single point-of-connect from Cscape to OCS to driveSimplified network configurationIntegrated software toolsMotion control function blocksBenefits:Decreasing program development timeEase-of-use from novice to seasoned programmerSeamless integration of control, drive and motor configuration
10 OCS Controllers: Features: Benefits: Powerful all-in-one controllers that combine robust, reliable control for your entire operation with an interactive, high-resolution operator interface, built-in and remote I/O availability and abundant connectivity options:Features:High performance logic controller with online programmingVariable size touch screens with the XL series 3.5” QVGA - 7” WVGA with 1000 nits of brightness to the ZX 15” XVGA color touch screen that includes video output portBuilt in Digital and Analog I/OUSB 2.0 Ports and Built in CAN ports32 GB microSD SlotsBenefits:Make programming logic changes on-the-fly increasing efficiency and making tasks easierVarious touch screen options allow for a variety of environmental temperatures and viewing easeSupports an integrated Web Server, FTP Host, , Modbus/TCP and Master/Slave and ProgrammingFieldbus flexibilityVirtually Unlimited Data Logging
11 I/O: SmartRail Features: Benefits: The Smart Rail I/O system offers your choice of fieldbus networks (CsCAN, Ethernet and CANopen). Apply SmartRail as local expansion I/O or remote I/O, which is capable of being distributed over large areas within your facility.Features:Flexible fieldbus selectionLocal and remote I/OCompact designHighly expandableBenefits:Flexible fieldbus allows for multiple network usage such as: CsCAN, Ethernet, CANopen® and ProfibusEase of use for onsite and network configuration over long distances – expansion of 8 modules per base and 16 bases per networkSmartRail I/O Base is 3.5”H x 2.375”W – with a depth of only 1.75”. The SmartRail can support 128 I/O points in a footprint of less than 3.5”H x 8.75”WSmartRail can support as many as 256 digital I/O points and 32 analog I/O points per base. This can allow the number of I/O to grow to literally the limits of the OCS I/O memory space
12 CDHD Servo Drives: Features: Benefits: World class servo performance with feature -richfunctionality, packed in a cost effective, high power density drive.Features:Power Ranges: 1.5, 3, 4.5, 6, 8, 10, 13, 20, 24 A RMS; 120, 240 &480VACCommunication via Analog commands, Pulse & Direction, CANopen®, EtherCAT® and PROFINET®High current loop bandwidthHigh power densityTracking Error & Settling Time are almost ZEROAnti-vibration control algorithms eliminates mechanical resonance in highly flexible resonant systemsCE and UL complianceBenefits:One product model handles all feedback types and I/O requirements, eliminating the need for additional part numbers or special extension devicesAdvanced control algorithms for optimal machine cycling time, resulting in maximum accuracy and throughputGreater flexibility with regards to the mechanical structure, resulting in lower machine costHigh reliability withEnergy efficient machine
18 PRO Servo Motors: Features: Benefits: With a wide range of torque ratings and motor options, outstanding efficiency, reliability, and electromagnetic immunity, PRO rotary brushless motors meet any application requirement.Features:Rated output power: 100W kW, rated output torque: NmVoltage ranges include: 110, 220, and 400 VACFrame sizes: 40mm – 180mmWide range of torque ratings, feedback, shaft, flange, and brake optionsIP65 on Motor BodyCE and UL complianceBenefits:Excellent efficiency and reliability due to a unique electromagnetic designIdeal for positioning tasks in machine automation with demanding requirements for dynamics and stability
27 Motion BlocksMotion Control Function Blocks are a convenient way for Motion to be Initiated from the OCS Controller. When triggered in logic, parameters and instructions are sent over the network and executed by the drive.
28 Motion BlocksThis block defines the homing function. Homing has 32 different options for the homing method as per CANopen DS402 Motion profile. The homing cycle command will only be sent upon the falling edge of the input trigger. This command is only valid if the drive is in ‘Homing’ mode.
29 Motion BlocksThis block defines the absolute move for the drive. The command is only valid when the drive is in ‘Position’ mode. The units for the move are those set during configuration. The absolute position zero is the start-up position of the drive if a homing cycle is not performed. Absolute moves are referenced to the zero position. The command is sent on the falling edge of the input trigger. Power is passed immediately the input is active (high). The move is performed using the acceleration and deceleration defined during configuration or set using the acceleration and deceleration blocks.
30 Motion BlocksThis block defines the relative move for the drive. The command is only valid when the drive is in ‘Position’ mode. The units for the move are those set during configuration. The relative target position is relative to the current position and can be considered as an offset from the current position. The command is sent on the falling edge of the input trigger. Power is passed immediately the input is active (high). The move is performed using the acceleration and deceleration defined during configuration or set using the acceleration and deceleration blocks.
31 Motion BlocksThis block defines a constant Velocity to move the motor at. The current acceleration and deceleration limits will be used to start and stop this move. This command is only valid when the drive is in ‘Velocity’ mode.
34 Coming in 2014 Cscape 9.5 – Full Tag-based Ladder XL7 Multimedia Capabilities (some for XL4 as well)Audio Output Enabled (MP3 File Playback)Video Playback (MP4 Video, QVGA)USB Live Webcam (QVGA)XL Series Model 6 I/O12 DC In, 12 DC Out6 Universal Analog In, 4 Analog Out (No Jumpers)Push Protocol Support for Data/FilesVNC Support for Remote & Mobile PlatformsMore RCC ModelsUpdated OCS Models (XL6, XL10, QX)