1. Toyota Tsusho Green Metals
Green Metals Plastic Recycling Project

2. Before Waste Reduction and Recycling Project Implementation
Customer Were:
-Landfilling 73% of Waste
-Paying excessive costs for sending this waste to landfill
-Receiving limited revenue for recyclables

3. Method: Example Wheelie Bin Labelling

4. Magna Barton Under Needwood
Before
After
No defined vehicle pedestrian area
Trailer Loading Standards
No visual control on bins
Walkways and pedestrian control
Trailer Loading Standards maximised
Visual control on bins

5. After Waste Reduction and Recycling Project Implementation
Magna Barton Are:
- Recycling 81% of waste as it directly leaves site
- Receiving valuable revenue for recyclables
- General Waste (Compactor) Reduced by more than 19%
- Waste no longer goes directly to landfill but for recovery
- A ZERO WASTE DIRECT TO LANDFILL COMPANY
81% Recycled (Direct)
19% Mixed waste sent for recovery

6. Kaizen: Continued Value Added Activity
Monthly KPI report showing costs and benefits (Waste Summary Report). This tracks:
Separate Waste Stream Volumes (daily & monthly)
Volume Trends
Monthly and Cumulative Costs vs. Income
Percentage of Waste Segregated from Compactor (Quality)
1 Year Kaizen Activity Plan. Some examples of planned activity:
Hazardous Waste Reduction
Hazardous Waste Cost Down
Office Waste Segregation
Paint Sludge Disposal (Cost Down)
Standardised Work improvement
Health and Safety improvement