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Japanese approaches to production Standards in Action www.bsieducation.org/standardsinaction Japanese approaches to production Author: Dave Needham.

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Presentation on theme: "Japanese approaches to production Standards in Action www.bsieducation.org/standardsinaction Japanese approaches to production Author: Dave Needham."— Presentation transcript:

1 Japanese approaches to production Standards in Action Japanese approaches to production Author: Dave Needham

2 Japanese approaches to production Standards in Action Fordism Early C20th industrial system in the United States

3 Japanese approaches to production Standards in Action Post Second World War Development of new Japanese manufacturing techniques based on Quality

4 Japanese approaches to production Standards in Action Quality Circles Started in 1962 A small group of workers from the same work area who meet to identify, analyse and resolve work based issues.

5 Japanese approaches to production Standards in Action Total Quality Management An approach to quality based on the participation of all employees aimed at achieving long-term success. Covers the whole organization. What are the 8 principles of quality management?

6 Japanese approaches to production Standards in Action Just In Time - JIT An inventory based strategy. The process is driven by a series of signals.

7 Japanese approaches to production Standards in Action Kanban A signal in the JIT system.

8 Japanese approaches to production Standards in Action Kaizen Continuous small step improvement

9 Japanese approaches to production Standards in Action 5 S’s Seiri – tidy Seiton – order Seiso – clean Seiketsu – standardised clean up Shitsuke - discipline

10 Japanese approaches to production Standards in Action Gemba Going to the shop floor to identify problems – particularly customer problems

11 Japanese approaches to production Standards in Action Jidoka Automation with a human touch Detect the fault Stop Fix or correct the immediate problem Find out the root cause and solve Involves automatic detection of errors


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