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YS100 Series A Complete Process Control Solution! YS170 Dual Loop Programmable Controller.

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Presentation on theme: "YS100 Series A Complete Process Control Solution! YS170 Dual Loop Programmable Controller."— Presentation transcript:

1 YS100 Series A Complete Process Control Solution! YS170 Dual Loop Programmable Controller

2 YS100 Control Room Instruments YS150YS150 Pre-configured single loop YS170YS170 Programmable dual loop (plus YS150) YS110YS110 Standby manual station YS131YS131 Dual input indicator with alarms YS135YS135 Auto/Manual Station SV Loader YS136YS136 Auto/Manual Station MV Loader YSS20 YSS20 Programming Software

3 YS100 Hardware Platform Surface mount technology: reliable & low power Non-volatile memory (EEPROM) Up to 400 lines of programming (YS170) Modular constructionModular construction with separate boards for: Power supply (auto sensing AC or DC voltage) Communications (RS485, DCS, Peer-to-Peer) Signal conditioning input Independent CPUs for control and display 24VDC24VDC Power for two-wire transmitters HARD MANUALIntegral HARD MANUAL backup

4 YS150 Pre-Configured No programming Setup without PC 3 ready to go strategies –Single PID –Cascade PID –Hi/Lo Auto Select

5 YS150 Single Loop Strategy

6 YS170 Programmable Dual Loop All the YS150 functions 2 Independent PID loops 400 lines of custom code

7 YS150/170 Model Description

8 YS150/170 Inputs/Outputs Controller Inputs/Outputs YS150 YS170 Analog inputs mADC analog output11 1-5VDC analog output 21 Selectable 4-20mA/1-5V 01 Discrete inputs 1 fixed function 6 DI/DO Discrete outputs 5 fixed function (Software Selectable) Independent PID loops 1 2

9 YS131 Dual Input Indicator Process Variable FAIL & ALM Lamps CHANGE Key (Press to Observe HH/LL Alarm Value) PAGE key Tag Name Set Point CHG FAIL ALM YOKOGAWA FI-1076 PV: GPM LOOP 1 SHIFT

10 YS135 SV Auto/Manual Station Process Variable FAIL & ALM Lamps CASCADE (Remote SV) /\ & \/ Local Set Point PAGE key MANUAL Mode Override Remote SV Tag Name Set Point M FAIL ALM YOKOGAWA HIC-1076 PV: SV: GPM C LOOP 1 SHIFT

11 YS136 MV Auto/Manual Station FAIL & ALM Lamps CASCADE (Remote MV) Control Input from External Device PAGE key MANUAL Mode (Override Remote MV) Tag Name Process Variable Manipulated Variable (Control Output) /\ or \/ Output Set Point M FAIL ALM YOKOGAWA HIC-1076 PV: MV: C O GPM C LOOP 1 SHIFT

12 YS110 Remote Standby Station Powered by three 9VDC batteries 9VDC batteries Provides 4-20mA output to control output to control element element Can be inserted into controller case controller case Powered by 110VAC while installed in while installed in enclosure enclosure INPUT OUTPUT BAT CHK OFF SET CONT INC DEC MAN YOKOGAWA

13 YS100 Signal Conditioning One signal conditioning card per instrumentOne signal conditioning card per instrument (/A01) – mV (/A01) (/A02) – Universal thermocouple (/A02) (/A03) – RTD (/A03) /A04) – Potentiometer (/A04) (/A05) – Input isolator (/A05) (/A06) – 2 wire transmitter input with isolation (/A06) (/A08) – Frequency (/A08)

14 Password protection Prevents unauthorized changes Allows all parameters to be viewed but not changed HARD MANUALBuilt-in HARD MANUAL backup station Used if controller fails Controls Y1 analog output ONLY (LOOP 1) Standard feature (specify it!) YS100 Security Features

15 YS100 Display Display Technology –Backlit high resolution LCD –Blue background or white background Display Screens –LOOP (1&2) –TREND (1&2) –ALARM –DUAL (1&2) –DUAL (1&2)(YS150 & YS170 only) –TUNING –TUNING (PID values, alarm set points, etc.) –ENGINEERING –ENGINEERING (Eng. units, tag name, etc.)

16 Wiring of 24VDC Loop Supply Two-Wire Transmitter Terminal 13 Xn + Input Xn - Input +24VDC 4-20mADC Precision 250 ohms Resistor Two-Wire Transmitter 4-20mADC Xn + Input YS150/170 Controller Xn - Input Precision 250 ohms Resistor EJA YEWFLOW EXA pH Analog Input Terminal # X1 Positive1 X1 Negative 2 X2 Positive3 X2 Negative4 X3 Positive5 X3 Negative6 X4 Positive7 X4 Negative8 X5 Positive9 X5 Negative 10 Two transmitters can be powered... Direct Input Option: Reduces available power to ONE transmitter!!

17 YS170/YS150 LOOP Display Tag Number orTag Number or Descriptor Descriptor Remote Set Point (CSV) Remote Set Point (CSV) Local Set Point (SV) & Automatic Local Set Point (SV) & Automatic Manual Operation of Output (MV) Manual Operation of Output (MV) Increase Set Point (SV) Increase Set Point (SV) Decrease Set Point (SV) Decrease Set Point (SV) Programmable Function Key Programmable Function Key PAGE Key PAGE Key FAIL & ALM Lamps Process Variable Process Variable Set Point Value Set Point Value Control Output Control Output ALARM Indication Manual Output Manual Output Keys ( ) Keys ( ) SHIFT to observe SHIFT to observe TUNING & ENG TUNING & ENG Set Point PF M A FAIL ALM YOKOGAWA FIC-1076 PV: SV: MV: C O GPM C LOOP 1 TMP122.5 PF OFF SHIFT ALARM-1 DATA WINDOW

18 YS170/YS150 TREND Display Time base selectable Time base selectable by configuration (CONFIG 2) by configuration (CONFIG 2) 90 seconds to 45 hours 90 seconds to 45 hours 90 samples displayed 90 samples displayed Always active Always active All keys operational as LOOP All keys operational as LOOP display display PF M A FAIL ALM YOKOGAWA FIC-1076 C TREND 1 PV1: SV1: MV: GPM O.O 1M C O PF OFF SHIFT

19 YS170/YS150 ALARM Display Process Alarms Process Alarms High, low, deviation, velocity High, low, deviation, velocity System Alarms System Alarms Open input, output, defective A/D, Open input, output, defective A/D, RAM, CPU RAM, CPU STC Alarms (Self Tuning Control) STC Alarms (Self Tuning Control) Time out, high/low PB, TI, TD Time out, high/low PB, TI, TD High lighted = active/unacknowledged High lighted = active/unacknowledged alarm alarm X1 PF M A FAIL ALM FIC-1076 C ALARM PROCESS SYSTEM STC CLR PL1 PH2 X1 C O YOKOGAWA SHIFT

20 Dual Loop Display Increase Set Point (SV) Increase Set Point (SV) Decrease Set Point (SV) Decrease Set Point (SV) Programmable Function Key Programmable Function Key PAGE Key PAGE Key Remote Set Point (CSV) Remote Set Point (CSV) Local Set Point (SV) & Automatic Local Set Point (SV) & Automatic Manual Operation of Output (MV) Manual Operation of Output (MV) FAIL & ALM Lamps FAIL & ALM Lamps Tag Number or Tag Number or Descriptor of LOOP 1 Descriptor of LOOP 1 PV1 & SV1 PV1 & SV1 highlighted highlighted LOOP 1 operational LOOP 1 operational LOOP 2 can be only LOOP 2 can be only viewed from DUAL 1 viewed from DUAL 1 display display Manual Output Keys Manual Output Keys ( ) ( ) SHIFT + PAGE to SHIFT + PAGE to observe TUNING observe TUNING & ENG Menus & ENG Menus Set Point PF M A FAIL ALM YOKOGAWA FIC-1076 C O GPM C DUAL 1 PF OFF SHIFT DEG PV: SV: PV: 97.4 SV: MV: 77.7

21 Tuning/Engineering Group Menus PF M A FAIL ALM FIC-1076 C TUNING MENU PID 1 PID 2 STC 1 STC 2 P&T REG I/O DATA SHIFT YOKOGAWA PF M A FAIL ALM FIC-1076 C ENG.MENU 1 CONFIG 1 CONFIG 2 SMPL&BATCH SC MAINT PASSWORD FX TABLE YOKOGAWA SHIFT

22 Tuning Menu - PID 1 PF M A FAIL ALM FIC-1076 C TUNING MENU PID 1 PID 2 STC 1 STC 2 P&T REG I/O DATA SHIFT YOKOGAWA FIC-1076 PID1 STC OFF PV SV MV 77.7% DV1 3.1 TI1 10S TD1 0S SFA1 0.0 SFB1 0.0 GW1 1.0% GG PH PL1 0.0 DL VL VT1 1S MH % ML1 0.0% MR1 0.0% RB1 0.0% PMV1 0.0% CO PB % PB CHG SAV

23 ENG MENU - CONFIG 1 CONFIG 1 PANEL from ENG MENU 1 Press A button to SET... PRESS /\ key SET... PRESS /\ key to allow ENABLE Press A to high light CTL... Press & hold /\ button to change CTL strategy: SELECTCASCADESINGLEPROG PF M A FAIL ALM FIC-1076 C ENG.MENU 1 CONFIG 1 CONFIG 2 SMPL&BATCH SC MAINT PASSWORD FX TABLE YOKOGAWA SHIFT FIC-1076 PROG START TIM1 COMM - COMWR ENBL ADRS 1 STBIT 1 PAR NO BPS 1200 ATSEL LOW LOOP1 1 LOOP2 1 TRND1 1 TRND2 1 ALARM 1 DUAL1 1 DUAL2 1 DISP1 - NAME1 PRM DISP2 - NAME2 PRM PROG DEFAULT REV SET ENBL CTL PROG CTL CONFIG 1

24 ENG MENU - CONFIG 2 PF M A FAIL ALM FIC-1076 C ENG.MENU 1 CONFIG 1 CONFIG 2 SMPL&BATCH SC MAINT PASSWORD FX TABLE YOKOGAWA SHIFT FIC-1076 SET ENBL 3 PROG CMOD1 - BMOD BUM CNT1 PID ALG1 I-PD ACT1 RVS VDIR1 C-O SCH1 000 SCL1 0 SCDP1 3 SCDV1 1 UNIT1 GPM TRDT1 1M TAG1 FIC-1076 CMOD2 - BMOD2 BUM CNT2 PID ALG2 I-PD ACT2 RVS VDIR2 C-O SCH SCL2 0 SCDP2 3 SCDV2 1 UNIT2 % TRDT2 1M TAG2 -YS170- SCH1 3 CONFIG 2

25 Tuning Menu - I/O DATA PF M A FAIL ALM FIC-1076 C TUNING MENU PID 1 PID 2 STC 1 STC 2 P&T REG I/O DATA SHIFT YOKOGAWA FIC-1076 I/O DATA X X2 0.0 X3 0.0 X4 0.0 X5 0.0 Y1 77.7% Y2 -6.3% Y3 0.0% DI1 0 DI2 0 DI3 0 DI4 0 DO2 0 DO1 1 Shows analog inputs X1 - X5 Analog outputs Y1 - Y3 Discrete inputs/outputs DI or DO 0 = low 1 = high

26 Pre-configured SINGLE Mode CONFIG 1 PANEL from ENG MENU 1 Press A button to SET... PRESS /\ key SET... PRESS /\ key to allow ENABLE Press A to high light CTL... Press & hold /\ button to change CTL strategy: SINGLE PF M A FAIL ALM FIC-1076 C ENG.MENU 1 CONFIG 1 CONFIG 2 SMPL&BATCH SC MAINT PASSWORD FX TABLE YOKOGAWA SHIFT FIC-1076 SINGLE START TIM1 COMM - COMWR ENBL ADRS 1 STBIT 1 PAR NO BPS 1200 ATSEL LOW LOOP1 1 LOOP2 1 TRND1 1 TRND2 1 ALARM 1 DUAL1 1 DUAL2 1 DISP1 - NAME1 PRM DISP2 - NAME2 PRM PROG DEFAULT REV 4.1 SET ENB CTL SINGLE CTL CONFIG 1

27 PID Tuning Parameters PID 1 Display PID 1 Display from TUNING Panel Press A button until PB1 is highlighted... Press \/ is highlighted... Press \/ until PB1 is 20.0%. until PB1 is 20.0%. Change TI1 to 10 seconds. Press PAGE to return to Press PAGE to return to TUNING menu. Select TUNING menu. Select PARAMETER by pressing \/ button... Press A until \/ button... Press A until PLG1 is highlighted... /\ PLG1 is highlighted... /\ until 1.0 is set... until 1.0 is set... FIC-1076 PID1 STC OFF PV SV MV 77.7% DV1 3.1 TI1 10S TD1 0S SFA1 0.0 SFB1 0.0 GW1 1.0% GG PH PL1 0.0 DL VL VT1 1S MH % ML1 0.0% MR1 0.0% RB1 0.0% PMV1 0.0% CO PB1 20.0% PB CHG SAV PF M A FAIL ALM FIC-1076 C TUNING MENU PID 1 STC 1 PARAMETER I/O DATA SHIFT YOKOGAWA

28 RS485 Communications Option (/A31) Up to 16 instruments/serial port Available on ALL YS100 Series Instruments PF M A FAIL ALM YOKOGAWA u O C FIC-1076 PV: SV: MV: C GPM LOOP 1 TMP PF OFF SHIFT

29 Peer-to-Peer Communications (/A33) YS-NET PV1 SV1, Auto/Manual Status Up to 16 Instruments 4 transmitting 16 receiving MV1 Set Point PF M A FAIL ALM YOKOGAWA u FIC-1076 PV: SV: MV: CO GPM C LOOP 1 TMP122.5 PF OFF SHIFT Set Point PF M A FAIL ALM YOKOGAWA u FIC-1076 PV: SV: MV: CO GPM C LOOP 1 TMP122.5 PF OFF SHIFT Set Point PF M A FAIL ALM YOKOGAWA u FIC-1076 PV: SV: MV: CO GPM C LOOP 1 TMP122.5 PF OFF SHIFT Set Point PF M A FAIL ALM YOKOGAWA u FIC-1076 PV: SV: MV: CO GPM C LOOP 1 TMP122.5 PF OFF SHIFT

30 YSS Programming Software Required to write a custom YS170 program Version 1.04Latest edition is Version 1.04 –Required for peer-to-peer communications option (/A33 card) –Required for 400 steps of programming

31 YSS20 Programming Software Write custom programs on PC Upload/download programs from PC to YS170 Data monitoring mode

32 Fundamentals Basic Features –Library of 36 function modules (PID, function generators, math, boolean logic, etc.) –400 lines of program possible, with comments –Flexible use of software flag registers –Subroutines and conditional branching Location of important reference material –YS170 Programming Manual is the best source TI 1B7C2-03E –Control Functions Manual TI 1B7C1-01E

33 Programming Function Modules Programming Function Modules PID Control (BSC, CSC & SSC) Math Functions (+, -, *, /, SQT & ABS) Program Constants (P, T & K) Boolean Logic (AND, OR, NOT, EOR) Alarms (HAL, LAL, DLM & VLM) Discrete Inputs/Outputs (DI/DO) Timers, Lead, Lag & Deadtime Functions (TIM, LED, LAG & DED) Function Generators (FX & GX)

34 Programmable Control Strategy Wiring Terminations

35 Programming using the PC File management Program editing Parameter editing Communication Documentation printing

36 Stack Registers Operation X1 + X2 = Y1 X1 LD X1 X2 LD X2+ X1 A A B B C C D D X2 X1 A A B B C C X1+X2 A A B B C C C C A A B B C C C C Y1 ST Y1 I/ORegisters StackRegisters Lost


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