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Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns 08.2004 1 Master Configuration K60 ATEX Analogue modules Analyser.

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Presentation on theme: "Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns 08.2004 1 Master Configuration K60 ATEX Analogue modules Analyser."— Presentation transcript:

1 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 AS-i Extension Plug Duplication of the length per AS-Interface segment from 100 to 200 meters Considerable reduction of the costs for the network infrastructure for large networks Allows in combination with repeater a max. AS- Interface network up to 600m (if the master is located in the middle of the network) Extension of the range of applications and greater freedom in plant design by doubling the AS-Interface segment Easy monitoring by integrated under voltage detection Extension Plug Now 200m instead of 100m !!! Order-Nr.: Extension Plug:3RK1901-1MX00 M12 branch:3RX9801-0AA00 Start of delivery:05/2004

2 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 AS-i Extension Plug Extension Plug Function of the Extension Plug Ordering data To build a AS-Interface segment longer than 100 m up to 200 m install the extension plug at that point in the network which is most distant to the AS-Interface power supply. It is not necessary to locate this point exactly, as it is sufficient to install the extension plug close to this point (approx. 10 m). Using the extension plug you may build AS- Interface networks in any topology (line, star,tree). You always need just one extension plug per segment even if you use star or tree structure. Depending on the length of a AS-Interface segment and the needed current (depending on the number of connected slaves) you have to consider the voltage drop along the AS-Interface cable. The extension plug is equipped with a under voltage detection for easy monitoring of the AS-Interface voltage. A green LED flashes if the AS-Interface voltage is too low. The extension plug has a M12 connection and can be easily connected via the AS-Interface M12 branch 3RX9801-0AA00 in degree of protection IP67.

3 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 AS-i Extension Plug Extension Plug 200m AS-Interface network with Extension Plug Easy and cost-effective configuration of AS-Interface segments up to 200 m Larger dimension without repeater and additional power supply (= reduction of the costs for the network infrastructure) Configuration in any topology (star, tree, line)

4 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 AS-i Extension Plug Extension Plug Maximum net expansion with combination of Extension Plug und Repeater The maximum possible network dimension can be extended by using repeater in combination with the extension plug Please note that if using the repeater in combination with the extension plug it is not allowed to connect repeaters in series. Therefore, the maximum distance Master Slave is 400 m and the absolute maximum distance is 600 m (if the master is located in the middle of the network). It is possible to connect repeaters in parallel to realize a star topology, each branch with up to 200 m

5 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Compact Module K60 for use in explosive atmosphere (ATEX) Type 4 Inputs/4 Outputs Identification II 3D T75°C IP65X Type 4 Inputs Identification II 3D T60°C IP65X There are special conditions to consider for safe operation !!! Particularly the module has to be protected against mechanical damage by means of suitable protective measures. Further conditions see next page under special conditions for safe operation. K60 ATEX Order-Nr.: 4E/4A:3RK1400-1DQ05-0AA3 4E:3RK1200-0CQ05-0AA3 There are two types of K60 available to use in explosive environment in zone 22 according to classification II 3D (dust atmosphere, non- conductive dust)

6 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 K60 ATEX The following safety and commissioning instructions must be observed: Manufacturer: Siemens AG A&D CD, Werner-von- Siemens-Str. 48, D Amberg, Germany Conformance with the 94/9/EG (ATEX) guidelines is proved by compliance with the EN und EN standards. Intended application: Application in explosive environment zone 22 in accordance with device group II, category 3D (dust atmosphere, non-conductive dust) Shock resistance: 1 Joule Special conditions for safe operation: The module must be protected against mechanical damage by means of suitable protective measures. All M12 connecters are to be secured against illegal opening through a safety clip in such way that disconnecting the connector is not possible manually but only destroying the safety clip. Suitable safety clips are available from Binder GmbH + Co., Elektrische Bauelemente KG, P.O. Box 1152, Neckarsulm, Germany, Phone: +49/7132/325-0, Fax +49/7132/ , item no After addressing the module the addressing socket has to be covered with sealing cap 3RK1901-1KA01 (manipulation proof design) in such manner that the cap cannot be removed manually. Addressing of the module by means of 3RK AB01 addressing device is only permissible outside EX zone 22. K60 4E module ATEX 3RK1200-0CQ05-0AA3 with safety clip and manipulation proof sealing cap Compact Module K60 for use in explosive atmosphere (ATEX)

7 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 New AS-Interface Analog Module (profile 7.3) Analog modules with 4 Inputs Fast Analog Value Measurement: new modules up to 4 analog Inputs more analog signals can be connected with one single module established K60 housing preprocessing of the analog values by the AS-i master modules with two inputs can be changed over to just one used input the change over is done via a M12-bridge-connector using just one input the conversion and transmission time is reduced to one third conversion and transmission time to the AS-I master 1 (used) input: ms 2 (used) inputs: ms Order-Nr.: current measurement: 3RK1207-1BQ44-0AA3 voltage measurement: 3RK1207-2BQ44-0AA3 thermal resistance: 3RK1207-3BQ44-0AA3 Order-Nr.: current 3RK1207-1BQ40-0AA3 voltage 3RK1207-2BQ40-0AA3 thermal resistance 3RK1207-3BQ40-0AA3 M12-bridge-connector 3RK1901-1AA00 Analogue Modules

8 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 ASI Diagnostics made easy ASI Analyzer

9 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Diagnostics with AS-Interface Lifetime of Installation Commissioning Operation / Maintenance Fault Requirement Fast fault repair Documentation Verification of function and quality Test protocols for release Preventive diagnostics Identification of failed component Verification of quality Minimisation of service time Fast fault repair Cause of fault Verification of function Documentation Solution AS-Interface Analyser The AS-Interface analyser allows a complete diagnosis of AS-Interface networks during the whole lifetime of the installation. It is the ideal supplement for local diagnostics. System Functions

10 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Parasitic inductions on AS-interface MASTER Slave EMC CONTACTINGFAULT IN COMMISSIONING Slave Defective Frames can not be detected by analysis of the physical layer High fault tolerance of AS-interface compensates those faults Analyser makes preventive diagnostics possible

11 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Principle of function - ANALYSER MASTER Slave Analyser Slave PC RECORD COMMUNICATION: Interpretation Record Represent Document Observe

12 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Modes TRACESTATISTICS ONLINE ANALYSIS Simple Overview Statistic Analysis of Failures Overview of available Slaves Representation of Slave Data and IDs DETAILED Analysis Setting trigger conditions Observe Communication on these conditions Start the communication record Detailed Analysis of failures with trace filters Complete Installation does not work correctly- WHAT IS THE REASON? SIMON with sporadic E-STOPS - WHY?

13 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Statistic mode: network overview The error rate of available slaves is represented in a simple traffic light function: < 1% Faults per second 1..5 %Faults per second > 5 %Faults per second Slave not projected but present

14 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Statistic mode: network overview with hold time Same look and functionality as network overview Adjustable hold time for faults After this hold time, the error rate is evaluated again Changes in the system are immediately visible

15 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Satistic mode: data All data actually transferred over the network is displayed Representation without PLC/Host possible Outputs displayed as process image or as AS-Interface level

16 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Statistic mode: configuration The I/O- and ID-Codes of the slaves are represented

17 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Statistic mode: advanced statistics The data of the overview function is represented numerically here.

18 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 TRACE mode: Procedure Enter trigger conditions Enter Record filter Offline Supervision of the system RECORDING ANALYSIS Download Trace on PC Enter View-Filter

19 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Trace mode: trigger conditions Initiating slave Initiating Trigger Protocol Trigger Levels Initiating data Number of trigger conditions before the next trigger level is activated

20 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Trace mode: recording Recording is started independently from the PC. Recording can be analysed offline exactly with extensive view filters. The trigger position (start of recording) is variable

21 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Test Protocols All data of the online statistics can be printed out as Test protocol sheets The qualitiy of AS-Interface networks can thereby be documented This allows a verification of the system state for releases or maintenance

22 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Advantages / Benefits The AS-interface analyser allows preventive inspections and therefore maintenance time and down time is reduced considerably Fast fault repair is rendered possible by the intuitive representation in the statistical mode Simple and comfortable use makes diagnostics of AS-interface networks possible without a specialist Inspection sheets give a verification of the state and quality of the system for service and release Recorded test protocol sheets make remote diagnostics easier by Technical Assistance. Furthermore, any settings of the analyser can be sent in one file per , whereby outstanding remote diagnostics are achieved Numerous view filters and trigger functions with physical inputs and outputs make a detailed analysis possible Process Data is visible online and commissionings are thereby accelerated, as it is possible to commission independently of host

23 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Technical Data Interfaces AS-Interface RS 232 for interconnection with PC Trigger input (24 V) Trigger output (TTL) Displays / LEDsLED green (power) Supply voltage OK LED green (serial active) RS232 interface in operation LED green/red (test ) Test modeMessage buffer 256,000 AS-Interface-messages Rated operational current about 70 mA out of AS-Interface Rated insulation voltage> 500 V EMCaccording to EN , EN Ambient air temperature0°C … +55°C Storage temperature-25°C … +70°C AS-Interface-specification V2.1

24 Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns Master Configuration K60 ATEX Analogue modules Analyser Technical Data SIMATIC Practice Week Atlanta August 2004 Schedule / Ordering data AS-INTERFACE ANALYSER: RS232-cable for interconnection with PC Diagnostics software (CD-ROM) Order number:3RK1904-3AB00 List price:$ ACCESSORIES: AS-Interface branch M12 3RX9801-0AA00 List Price: $13.20 Cable plug M12 (5m) 3RX1672 List Price $15.60


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