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National Integration and Partnership KNOW-HOW AND EXPERIENCE IN MACHINING A partner of choice Version 2010 -1.2.

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Presentation on theme: "National Integration and Partnership KNOW-HOW AND EXPERIENCE IN MACHINING A partner of choice Version 2010 -1.2."— Presentation transcript:

1 National Integration and Partnership KNOW-HOW AND EXPERIENCE IN MACHINING A partner of choice Version

2 SOMEMI SOMMARY History Human and material resources Suppliers and sub-contracters Retro design examples Specific partnership Prospects

3 SOMEMI SOMEMI’s History It stands for Maghrebian company of precise mechanics and industrial maintenance. SOMEMI is an algerian company with a capital of Dinars ( €). Created in 1990 to supply the national and transnational industries with subcontracted manufactured spare parts. Main activities are the manufacturing of : - Parts of original equipment (designed for industrial vehicles, aircraft...) - Spare parts for other industries (gears, cams, shafts...) unit parts (samples) - Conducting cutting tools (blades, knives...) and tools for sheet metal (cutting and stamping) - Molds for the plastics and glass industry.

4 SOMEMI SOMEMI data Created in 1990 by Mr. Zaïm BENSACI  Head office : industrial area Emir Abdelkader, Taher, Wilaya de Jijel.  sales : € for € for € expected for 2010  Employees:65 on on 2010  Buildings : 2 sites of m² on 2009

5 HUMANS RESOURCES

6 SOMEMI Chief Executive OfficerCommercial 1 Generals resources Commercial 2Vice manager Executive Assistants Q.S. Manager Maintenance Service Technical Director Director of administration and finance Purchasin department Human Resources Manager Accounting service Paye service Stocks Manager Finiched product store Methods office Metrology Design office Manager Work shop Manager Spare parts store Tools store Quality Product Aspect D. O. 1 D. O. 2 D. O. 3 Turning Milling Drilling Boring Rectification Electroérosion / EDM Heat treatments Surface treatmants CHART

7 SOMEMI DESIGN AND METHODS OFFICE Composed of 5 engineers, it is supported by a design and programming system aided by Swiss computer ICAM serving all CNC machines. Our engineers are also familiar with Solid Works, CATIA and AutoCAD

8 SOMEMI CONTROL It is performed in internal metrology laboratory, in a controled atmosphere. It is outfitted with contol manual means (calipers, standards, … ) Complemented by a microscope, profile projector, a hardness tester and a three-dimensional measuring machine TESA (switzerland) with a RENISHAW probing set and a central PC.

9 MATERIAL RESOURCES

10 SOMEMI Our Machines Over a surface of m², SOMEMI admits an exceptional range of 40 machine tools, with 25 numerically controlled CNC from Switzerland,, to take in charge all subcontracting problems in various domains with a maximum of acurancy and precision (+/- 4 µ)

11 SOMEMI BAR TURNING CNC Turning lathe CNC TORNOS BESCHLER (7 axis)

12 SOMEMI TURNING CNC CNC Lathes GEORGE FISCHER 4 axis

13 SOMEMI MILLING CNC CNC milling high precision MIKRON AG with MAETRACE digital system & machining center FANUC SERM; 4 axis

14 SOMEMI Wire & form EDM and CNC Wire EDM centers type ROBOFIL CHARMILLES TECHNOLOGIES and ROBOFORM sinking type 4-axis;

15 SOMEMI Surface and cylindrical grinding Finishing operations, sharpening and superfinishing

16 SOMEMI Digital SHARPENING : ROLLOMATIC grinder

17 SOMEMI THE SURFACE TREATMENT an automated chain

18 SOMEMI HEAT TREATMENTS HARDENING, TEMPER & NITRURATION

19 METROLOGICAL APPROACH

20 SOMEMI Design definitionReal part manufactured Choice of specification to control  Dimensional  Of form Analysis of shape and reading Decoding the listing Measures identification Geometric Model Nominal Method of measurement and measuring instruments associated choice Association to the elements identified in the drawing geometric models perfect (flat, straight lines, circles, cylinders, etc.... Formation of hypotheses and selection of feasible measures Realization of the measurement by determining: Distance (point / point, point / plane, point / right, left / right) On all distances (point / plane) Angles between (two shots, one right and one plan, two right) Measures feasability analysis Comparison of values obtained to values acceptable limit

21 SOMEMI SUPPLIERS & SUBCONTRACTORS SOMEMI is able to supply various parts and tools with steels of high quality (ability to provide the certificate of casting) and assist various manufacturers in the shade of their choice, while providing the best special steels, ferrous and nonferrous metals in general, as needed.

22 SOMEMI SUPPLIERS & SUBCONTRACTORS Also for cutting tools (speed steels and carbide), we are accompanied by the biggest names in the field such as Kennametal, Sandvik, etc..

23 SOMEMI MATERIALS ANALYSIS It occurs in specialized laboratory with reputable partners such as:

24 SOMEMI Main Clients OIL & GAS INDUSTRY. AUTOMOTIVE INDUSTRY SNVI PMA/CMT NAVAL FORCES. SNTA ENICAB MICHELIN SONELGAZ ENGI ECE EPRE ENAJUC AMC COUSSO SAS CEVITAL DANONE LAITERIE SOUMMAM

25 SOMEMI Retro-design example Set of couplings (2 couplings + 1 central shaft) high speed (3000 rpm) for the refinery of Skikda.

26 SOMEMI PRODUCTS AND SOLUTIONS OIL & GAS FLANGED RTJ / RF ADAPTERS / SUSPENSION OF OLIVES COUPLINGS / FITTINGS / REDUCTIONS

27 SOMEMI O’RINGS STUDS CHOKES OIL ACCESSORIES

28 SOMEMI AT THE HEART OF THE ACTION Wellhead oil Double acting pump

29 SOMEMI MANUFACTURING AND INNOVATION. Improvements have been made by listening to users and taking into account their constraints.

30 SOMEMI DOUBLE ACTING PUMP Example of collaboration: With its experience in the field of reverse engineering (retro-design) and its network of subcontractors, SOMEMI is able to integrate all types of sets and subsets 4 Algerian companies have contributed to the success of this challenge: a foundry, a manufacturer of seals, a manufacturer of springs and a machinist.

31 SOMEMI OUTLOOK SOMEMI signed on October 2001 a memorandum of partnership and technical business with the company COUSSO France SAS, sub- contractor in the aerospace, so that technically the SOMEMI assists and accompanies it in our approach quality that we are being hired. A sub-contracting for two-way manufacture of aircraft parts is also being made, a sign of reconciliation between our two companies. Rings of landing gear A 320

32 SOMEMI COUSSO S.A.S Company Created on 1978 by Daniel COUSSO  Head office: Cassou de Herre NOGARO  Sales : 4.6 Millions € for Millions € for Millions € for Millions € for 2009  Employees : 55 by the end of on 2009  Building area: 1200m² on m² on 2006

33 SOMEMI COUSSO Clients References Messier-Dowty Turboméca Dassault Airbus Daher-Socata Asco Potez Aéronautique Messier Services Sogerma Snecma Roxel ENSP Rolls Royce SLCA Ratier

34 SOMEMI A subcontract with a double meaning SONATRACH ENSP SOMEMI COUSSO Manufacturing subsidiary S/C Mechanical

35 SOMEMI PROSPECTS SONATRACH ENSP SOMEMI COUSSO MécaTeam Oil&Gas Mixed Law Algerian Company Production Site 1 Production Site 2 Technical Service Support service ALGERIE FRANCE ENTP ENAFOR Technical & Business Partnership

36 SOMEMI MecaTeam An ambitious and realistic project Spectrometer 5-axis center machining 3D measuring machine CNC

37 SOMEMI RESULTS SOMEMI with its professional references and skills remains a reliable and faithful partner in its commitments. OUR MOTTO: QUALITY, TIME, PRICE. Given the prospectives of business development and the policy direction of the Algerian State, MécaTeam is able to assist you in your most ambitious projects: the creation of wealth and employment, transfer of know- how and continuous improvement are our spearheads.


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