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YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 INetConn201 Version 1 Yokogawa Corporation of America Technology.

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Presentation on theme: "YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 INetConn201 Version 1 Yokogawa Corporation of America Technology."— Presentation transcript:

1 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 INetConn201 Version 1 Yokogawa Corporation of America Technology Seminar Industrial Connectivity with MW100 & DXAdvanced

2 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 2 Internal Use Only Format of the Seminar Introduce technologies and devices to use in your facility Discussion will focus on practical aspects, not theory We will not cover all products/technologies Use hands on, live demonstrations with lots of hardware Provide good resources (info,tutorials, books, software….) Have a website for follow-up

3 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 3 Internal Use Only Topics A 15 Minute Network Refresher Webserver, FTP, , and SNTP demos Introduction to Industrial Protocols Protocol Demonstrations Protocol Gateways Protocol Demonstrations Remote Access (wireless, cellular and dial-up) Wireless Demos OPC with Demos Application Software Demonstrations

4 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 4 Internal Use Only Todays Network (with local internet access) (Radio 5440) (Radio 5448) PR Allen-Bradley CompactLogix YS MW DX MW DX1000 (seminar) MV CX

5 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 5 Internal Use Only 15 Minute Network Refresher An Ethernet History Lesson Network Cards and Cabling Fiber Networks Network Addressing: MAC and IP Static vs Dynamic Addressing The Network Language: TCP/IP and Packets Routing Concepts Network Address Translation Using Switches to Make a Better Network Demonstrations of TCP IP protocols –Webservers –FTP – –SNTP

6 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 6 Internal Use Only 10baseT Speed Physical Media (Twisted Pair) Cat 5: voice and data at 100 mbps Cat 5e: voice and data at 100 mbps Cat 6: voice and data at 250 mbps UTP : unshielded twisted pair (normal in office) Patch cable: straight thru; used with hubs & routers Cross cable: crossed; used for PC to device direct RJ45: standard 10baseT (twisted pair) connector* Physical Layer: The Wire

7 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 7 Internal Use Only Network Interface Card A computer card containing and Ethernet controller chip and communications transceivers able to connect to the wire and talk using Ethernet rules and format. Desktop NIC Card IEEE802.3 Laptop PCMCIA Card IEEE802.3 Laptop PCMCIA Card Wireless IEEE Desktop NIC Card IEEE802.3u Term Alert: NIC

8 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 8 Internal Use Only MAC (Media Access Control) address –Also known as the physical or Ethernet address –What device within a network –Similar to the VIN number in your car IP (Internet protocol) address –Known as the logical address –What Network is the device on? –Similar to the state license plate on your car Network Addressing Basics Two Types of Addresses

9 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 9 Internal Use Only IP Address Subnet Mask Gateway bit number shown as 4 bytes (each or ) IP addresses are unique. No two machines can have the same IP number. IP addresses are global, standardized, and controlled Need subnet mask to know network vs. host The Big 3: IP, Subnet, Gateway 255 means network 0 means device This is the network This is the.3 device

10 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 10 Internal Use Only network.host.host.host network.network.host.host network.network.network.host Internet Assigned Numbers Authority 4676 Admiralty Way, Suite 330 Marina del Rey, CA USA (phone) (facsimile) More About IP Addresses

11 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 11 Internal Use Only Most IP addresses are full internet Called routable because they work Special addresses for non-routable Used on local network Cannot directly access the internet –10.x.x.x – x.x – x.x Routable vs. Non-Routable

12 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 12 Internal Use Only Dynamic Host Configuration Protocol Process of automatically assigning an IP address when a device is connected to a local area network. Typically used in an office to conserve IP addresses. DX does not support DHCP. DX is always connected and other devices such as (FTP and servers) expect a constant IP address from DX. Term Alert: DHCP

13 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 13 Internal Use Only Static IP Dynamic IP (DHCP) Static vs. Dynamic Addressing

14 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 14 Internal Use Only Domain Name Server Software running on a host machine that links an IP address with a name. Allows users to connect to a device by IP address or by name. dx200.us.yokogawa.com Domain names ending with.biz,.com,.info,.name,.net or.org can be registered through many different companies (known as "registrars"). Term Alert: DNS

15 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 15 Internal Use Only LAN LAN Hub Data Flow with a Hub Is this a Class A, B, or C network? What is the network number? Should the hub have an IP address?

16 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 16 Internal Use Only Data Flow with a Switch Switch Hub Send Packet Send Reply

17 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 17 Internal Use Only Router Dynamic NAT Network Address Translation enables multiple computers to communication via the a single IP address. Term Alert: NAT

18 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 18 Internal Use Only Port numbers are divided into three ranges: Well Known Ports Registered Ports Dynamic and/or Private Ports Ports in an network device are similar to different doors into a house. A house has one street address but many doors to enter the house. A network device has one IP address but many ports. Ports are used to allow traffic to go directly to a device and/or application ( i.e. to an server PC or program). Ports can also be used by firewalls to filter traffic. Term Alert: Ports

19 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 19 Internal Use Only Demonstration of Some Common Protocols HTTP (webserver) FTP (automatic file transfer) SMTP ( ) SNTP (network time synchronization)

20 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 20 Internal Use Only Industrial Protocol Primer What is a Protocol? What do they do? What are some protocol types?

21 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 21 Internal Use Only Protocol Types Proprietary (i.e. Yokogawa, Honeywell…) MODBUS (RTU and TCP) Allen Bradley Protocols Ethernet IP DNP3 HART Foundation Fieldbus DeviceNet Profibus

22 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 22 Internal Use Only Connection vs. Protocol Do not confuse connection type versus protocol type Connection refers to the physical media RS232 RS422 RS485 Ethernet Protocol refers to the language spoken Modbus DF1 Ethernet IP DeviceNet Profibus

23 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 23 Internal Use Only Yokogawa Protocols: Telnet Examples telnet telnet (login admin 0)

24 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 24 Internal Use Only MODBUS RTU (Serial) Originally developed by Gould for Modicon PLCs Simple master/slave structure –One device talks, multiple devices respond Function codes for read, write Typically runs on RS232, RS422 or RS485 Each data value lives in a preset register Hardware data is mapped to registers Easy to exchange data between devices Many devices support MODBUS RTU –PLCs, controllers, DCS, recorders, data acquisition, transmitters, gas chromatographs, flow computers

25 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 25 Internal Use Only Example of MODBUS Mapping

26 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 26 Internal Use Only MODBUS TCP (Ethernet) MODBUS RTU over Ethernet Client/Server –Client issues commands (i.e. read/write) –Server responds to command –Allows multiple devices to issue commands Uses port 502

27 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 27 Internal Use Only Allen Bradley Protocols Lots of A-B protocols DF1 is a serial protocol –Uses PCCC (Programmable Controller Communication Command) –Serial programming port on A-B PLCs is DF1 DH-485 Data Highway (DH) & Data Highway Plus (DH+) –Token passing peer to peer LAN protocols Remote I/O (RIO) –Connecting remote racks of I/O

28 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 28 Internal Use Only Ethernet IP Communications protocol built on TCP/IP Ethernet IP runs on standard ethernet networks Employs CIP (Common Industrial Protocol*) structure –CIP is common to Ethernet IP, DeviceNet, and ControlNet –Supported by ODVA organization (Open Device Vendor Association) Ethernet IP uses two message types –Explicit: Client/server transaction executed on demand (configuration) –Implicit: I/O data transfer done at a specific, periodic rate Ethernet IP is widely used in Allen-Bradley PLC products Legacy A-B products support CIP within PCCC (DF1) –PCCC (Programmable Controller Communication Commands) –PCCC has extensions to support CIP. These are Rockwell proprietary

29 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 29 Internal Use Only Ethernet IP

30 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 30 Internal Use Only CIP and PCCC

31 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 31 Internal Use Only I/O Messaging (1) Set IP address and access point to MW 100 RS Logix 5000 screen (1) set connection point * you can assign another size within its assembly size.

32 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 32 Internal Use Only DNP3

33 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 33 Internal Use Only DNP3 and MODBUS Comparison From Triangle Micro Works

34 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 34 Internal Use Only HART HART is an acronym for "Highway Addressable Remote Transducer". The HART protocol makes use of Frequency Shift Keying (FSK) superimposes digital communication signals on top of the 4-20mA This enables two-way field communication to take place It is possible for data other than the process variable to be communicated

35 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 35 Internal Use Only HART

36 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 36 Internal Use Only Industrial Protocol Demonstrations Yokogawa Protocol –MW100 with telnet MODBUS RTU Serial –Green Series controller to CX2000 MODBUS TCP –DXA with MW100 –MW100 with PR300 HART –HART transmitter to MODBUS RTU on CX2000 Ethernet IP –Compact Logix and MW100

37 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 37 Internal Use Only Procotol Gateways Serial to Ethernet Converter Modbus RTU serial to MODBUS TCP DH+ to MODBUS TCP HART to MODBUS RTU serial MODBUS serial to DNP3

38 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 38 Internal Use Only Ethernet / IP Details There are two types of messaging MW 100 Control LogixPLC-5SLC500 Ethernet / IP Scanner Adapter - Explicit messaging - I/O messaging

39 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 39 Internal Use Only Configuration Logix supports both type of messaging RS Logix 5000 screen I/O messaging by adding ethernet module Explicit messaging with adding MSG instruction

40 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 40 Internal Use Only Explicit Messaging (1) Set communication path to MW 100 (1) put MSG instruction (2) set path at Communication tab RS Logix 5000 screen

41 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 41 Internal Use Only I/O Messaging (2) Set IP address and access point to MW 100 RS Logix 5000 screen (2) set connection point * when input only connection, set 191 at output as a heart-beat.

42 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 42 Internal Use Only File number / Tag names in the MW100 File number / Tag names for Explicit messaging –I/O Channel (001 to 060, max. 60 ch) –Computation Channel (A001 to A300, max. 300 ch) Ch.PLC2PLC5 / SLCCIP intCIP dintCIP real N,D,F10:0int [1000]dint [1000]real [1000] :::::: N,D,F10:60int [1060]dint [1060]real [1060] Ch.PLC2PLC5 / SLCCIP intCIP dintCIP real A N,D,F20:0int [2000]dint [2000]real [2000] :::::: A N,D,F22:99int [2299]dint [2299]real [2299]

43 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 43 Internal Use Only File number / Tag names (2) –Communication Channel (C001 to C300, max. 300 ch) With N file or CIP int tag, you can access to the data as short integer (word) With D file or CIP dint tag, you can access to the data as long integer (double word) With F file or CIP real tag, you can access to the data as real (float) Ch.PLC2PLC5 / SLCCIP intCIP dintCIP real C N,D,F30:00int [3000]dint [3000]real [3000] :::::: C N,D,F32:99int [2299]dint [3299]real [3299]

44 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 44 Internal Use Only Assembly Assembly instances for I/O messaging –Channels in Assembly Object Ch.KindInstance IDSizeType Producer1104 x 60dint A001 - A100Producer1204 x 100dint A101 - A x 100 A201 - A x 100 C001 - C100Producer / Consumer 1304 x 100dint C101 - C x 100 C201 - C x 100 Configuration1900 Consumer1910

45 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 45 Internal Use Only Protocol Gateways Allow you to bridge between two devices that speak different protocols Offered by many different vendors –Prosoft –Anybus (HMS) –Lantronix –Digi –Fieldserver –Equustek

46 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 46 Internal Use Only MODBUS RTU serial to MODBUS TCP

47 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 47 Internal Use Only DH+ to MODBUS TCP

48 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 48 Internal Use Only HART to MODBUS

49 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 49 Internal Use Only Remote Access Wireless Technology Background Types of Wireless Radios Cellular Modems

50 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 50 Internal Use Only Microwaves, RC Cars, Cordless Phones, & Door Openers These everyday devices use radio frequency technology Microwave (2.5 GHz) Garage Door Opener ( MHz) Cordless Phones (900MHz, 2.4GHz, 5.8GHz) RC Toys (27 or 49 MHz)

51 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 51 Internal Use Only A Look At Radio Frequencies Radio frequency spectrum is assigned by governments –CB radio: MHz –FM radio: MHz –WiFi for PCs: 2.4 GHZ Licensed vs. Unlicensed bands –Licensed provides more power! Two licensed frequency bands –400 MHz –900 MHz 3 unlicensed frequency bands in U.S. –ISM bands (Industrial, Scientific, Medical) – MHz –2.4 to GHz –5.725 to GHz (U-NII*). *Unlicensed National Information Infrastructure

52 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 52 Internal Use Only Back to Basics The Two Commonly Used Types of Spread Spectrum Technology FHSS Frequency Hopping DSSS Direct Sequence

53 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 53 Internal Use Only Wired & Wireless Standards Wired i u 802.3af 10base-T ethernet Token Ring (IBM…) 100base-TX ethernet Powered ethernet 802.3ab 1000base-T gigabit copper Wireless WPAN (wireless personal area network) 802.1x a b g Mbps at 5.4 GHz Wi-Fi, 11 Mbps in 2.4 GHz 54 Mbps at 2.4 GHz Bluetooth Zigbee WMAN (wireless metropolitan area network) WLAN (wireless local area network)

54 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 54 Internal Use Only Wireless A B G

55 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 55 Internal Use Only DX104 RLX-FHE 10baseT 10BaseT Ethernet Data from Remote DX100s & MW100s is Consolidated in PC PC running: DAQStandard (configuration) DAQLogger SCADA/HMI with OPC 10baseT M1223UJ-A: RLX-FHE Frequency Hopping Ethernet (2.4GHz)

56 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 56 Internal Use Only UT351 with Radiolinx b Hotspot Laptop with b Wi-Fi wireless ability Laptop with b Wi-Fi wireless ability RLX-IH

57 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 57 Internal Use Only Expansion of RadioLinx ® Line

58 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 58 Internal Use Only Cellular Modems (Forget Line of Sight!) Same technology and service providers as your cell phone No line of sight issues or need for antenna towers Flexible and mobile

59 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 59 Internal Use Only Airlink Cellular Application Examples

60 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 60 Internal Use Only OPC: OLE for Process Control OPC is Software Based on Microsoft technologies –OLE –COM/DCOM Uses a Client/Server model Based on an open standard Driven by: –SCADA/HMI software vendors –Hardware vendors Eliminated custom driver libraries Different components –DA: Data Access –HDA: Historical Data Access –A&E:Alarms and Events –UA:Unified Architecture

61 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 61 Internal Use Only Things You Can Do with OPC Connect hardware to a SCADA/HMI package –Wonderware, Iconics, RSView, Proficy, Citect… Connect hardware to plant information systems –OSI PI, Aspentech, Exaquantum Get 3 rd party devices into a DCS Put real-time data into an SQL database Move data between two devices that do not talk Create a driver for a one off device Monitor SNMP network data in your HMI package

62 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 62 Internal Use Only Yokogawa OPC Products KepServerEX LinkMaster U-Con Redundancy Master SQL DataLogger ClientAce iSNMP Suite

63 YS1000 Release Information Copyright © Yokogawa Electric Corporation January 23rd, 2007 Page 63 Internal Use Only Application Software Demonstrations DAQWorx data logger YSuite Scada/HMI Printwave (automatic trend/data printing) Reportwave (automatic custom reports) OPC to SQL database Labview with MW100


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