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© Siemens Energy & Automation Inc., 2008 - Subject to changes PCS 7/505 OS V7.0 for use with 505 Controllers SE&A AMD PAS.

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Presentation on theme: "© Siemens Energy & Automation Inc., 2008 - Subject to changes PCS 7/505 OS V7.0 for use with 505 Controllers SE&A AMD PAS."— Presentation transcript:

1 © Siemens Energy & Automation Inc., Subject to changes PCS 7/505 OS V7.0 for use with 505 Controllers SE&A AMD PAS

2 2 Copyright © Siemens AG All Rights Reserved 505 System Architecture 123 n Field Termination Field wiring Field devices Controller I/O Ethernet SINEC H1 TF/TiWay Network APT/ TiSoft/ SoftShop Engineering Tool HMI PCS OSx / PCS / TiStar Stations …

3 3 Copyright © Siemens AG All Rights Reserved 01/2009 SIMATIC 505, OSx, and TiStar Product Status TISTAR / PCS / OSx (all versions) Discontinued Stage Product can no longer be purchased Guaranteed support no longer available SIMATIC 505 Phase-Out Stage Spares can be purchased Guaranteed support until 1-Feb-2015

4 4 Copyright © Siemens AG All Rights Reserved 01/2009 OSx PCS 7 OS SIMATIC 505 PCS 7 AS Products to support transition to PCS 7 are available 505-CP1434TF - Allows reuse of 505 Controllers in a TISTAR system (TIWAY comm TF- H1 Ethernet comm) RBC – Allows reuse of 505 I/O Graphics conversion service Path to PCS 7 can be phased Enables full lifecycle utilization of the 505 solution components Path Forward PCS 7

5 5 Copyright © Siemens AG All Rights Reserved TISTAR to PCS 7/505 OS Migration HMI Replacement Scenario Migration Characteristics Reuse 505 Controller Reuse 505 I/O Upgrade to PCS 7 OS 505 Controller 505 I/O TIWay Issue TF (H1) communication used by PCS 7/505 OS Solution Replace current TIWAY communication card with 505-CP1434TF card 505 Controller 505 I/O TF

6 6 Copyright © Siemens AG All Rights Reserved Replace 505 Controllers with PCS 7 Controllers Controller Migration Migration Characteristics Reuse 505 I/O 505 controller replaced with PCS 7 AS 400 controller Upgrade to PCS 7 OS 505 Controller 505 I/O TF Issue 505 I/O Comm protocol is not PROFIBUS DP Solution Replace RBC module with PROFIBUS DP RBC ( ) Replace 505 controller with PCS 7 AS-400 controller Configure controller with SIMATIC Manager Port/Create Graphics PCS 7 AS Controller 505 I/O IE BRC DPBRC DP BRC DPBRC DP

7 7 Copyright © Siemens AG All Rights Reserved 01/2009 Example Migration Strategy – HMI Change-out Change-out HMI SW Applications PCS 7 ES PCS 7 OS Clients Ethernet PCS 7 / 505 Servers APT Engineering TF RBC TI505 Retain 505 Controller Engineering Tool 505 Controllers 505 I/O Modules Field Wiring

8 8 Copyright © Siemens AG All Rights Reserved 01/2009 PCS 7/505 OS Servers PCS 7 ES PCS 7 OS Clients SIMATIC PCS 7 PCS 7 OS Servers Ethernet 417H417 TI505 PROFIBUS Ethernet APT Engineering TF IE RBC 555 Retain 505 Controller Engineering Tool 505 Controllers 505 I/O Modules Field Wiring Change-out HMI SW Applications Add Pure PCS 7 components Example Migration Strategy – Process Expansion

9 9 Copyright © Siemens AG All Rights Reserved 01/2009 PROFIBUS AS controllers F-SM PROFIBUS I/O PROFIBUS DP/PA-Link Retain 505 I/O Modules Wiring Change-out HMI SW Applications 505 Controller 505 Controller Engineering Tool Industrial Ethernet PCS 7 ES PCS 7 OS Clients PCS 7 OS Servers AS controller RBC DP Example Migration Strategy – Change-out HMI / Controllers

10 10 Copyright © Siemens AG All Rights Reserved TiStar / PCS / PCS OSx PCS 7 Products PCS 7 ES (SIMATIC Manager) PCS 7 OS Servers PCS 7 OS Clients Graphics Designer APT / TiSoft / SoftShop Engineering Tool 505 Controllers PCS 7/505 OS Migration Product Component DBA Toolset Runtime Extension Framework Native 505 Channel DBA Control Center C505C505

11 11 Copyright © Siemens AG All Rights Reserved 123 n SIMATIC 505 Controller Field Termination Field wiring Field devices Ethernet PCS 7 Engineering PCS 7 OS Client PCS 7 / 505 OS Server Database Automation (DBA) APT Engineering Install.Tag DBA reads the 505 export file (install.tag) Controller Objects (grouping of Tags) Alarm config data (messages, class, type, and priorities) Alarm triggers (High, Low, and Deviation) DBA provides tools to: Organize Controller objects in a hierarchical based on plant areas to facilitate navigation, alarm management, graphics content, and security implementation Compile, Download to PCS 7 OS

12 12 Copyright © Siemens AG All Rights Reserved 01/2009 Sources of Install.Tag file APT APT Export OSx Export Manual OSx or OSx 4.1.2A OSx Service Pre OSx or OSx 4.1.2A TISOFT OSx Export Manual OSx or OSx 4.1.2A OSx Service Pre OSx or OSx 4.1.2A SoftShop OSx Export Manual OSx or OSx 4.1.2A OSx Service Pre OSx or OSx 4.1.2A Configuration Tool

13 13 Copyright © Siemens AG All Rights Reserved 01/2009 C505 Database Automation (DBA) User Interface Layout List of Legacy Controllers Flat list of controller objects (PID, Motor, etc.) Plant Hierarchy (8 Lvls) (S88 compliant) Controller objects assigned to the Technological Hierarchy

14 14 Copyright © Siemens AG All Rights Reserved AI – Analog input AO – Analog Output DI – Digital Input (1 bit/multiple bits) DI10 – 10 bit Discrete Input DO – Discrete Output DO10 – 10 bit Discrete Output VLV1 – Single Feedback Valve VLV2 – Dual Feedback Valve RMTR – Reversible Motor MTR1 – Non-reversible Motor MTR2 – Two Speed Motor CALC – Calc Variable IVAR – Integer Variable TMR – Timer CTR – Counter LOOP – Loop TEXT – Three text strings UNIT – Unit AREA – Area Note: Except for UNIT and AREA Block Types, all other Block Types includes a Faceplate and a Symbol Database Automation (DBA) Supported SIMATIC 505 Controller Objects

15 15 Copyright © Siemens AG All Rights Reserved Runtime Extension Framework – Alarm Handling Integrated Alarm Handling Subsystem oAlarm Persistence oAlarm Synchronization (Redundant Servers) oAlarm Detection, Ack, Disable Out-Of-The-Box Alarm Handling Capabilities V6.1

16 16 Copyright © Siemens AG All Rights Reserved 123 n SIMATIC 505 Controller Field Termination Field wiring Field devices Ethernet PCS 7 Engineering PCS 7 OS Client PCS 7 / 505 OS Server on 88.8 on Channel Interface Server - Receive Device Status and Process Values APT Engineering

17 17 Copyright © Siemens AG All Rights Reserved 123 n SIMATIC 505 Controller Field Termination Field wiring Field devices Ethernet PCS 7 Engineering PCS 7 OS Client PCS 7 / 505 OS Server APT Engineering on 88.8 on 88.8 Send Device Commands and Process Values Native 505 Channel Interface Server

18 18 Copyright © Siemens AG All Rights Reserved Pre-built PCS 7 Symbol Library for 505 Controller Objects

19 19 Copyright © Siemens AG All Rights Reserved Tuning PanelOnline Trend Alarm ListAlarm SettingsControl Panel Pre-built PCS 7 Faceplate Library for 505 Controller Objects PID Faceplate

20 20 Copyright © Siemens AG All Rights Reserved 01/2009 Graphics Conversion Service (SHO R&D)

21 21 Copyright © Siemens AG All Rights Reserved 01/2009 Data Export Service (SHO R&D) Action Requests Recipes Cross reference – tags / graphics

22 22 Copyright © Siemens AG All Rights Reserved 01/2009 Basic Project Workflow Create PCS 7 Project Structure tags in Plant View Import Any Converted Graphics Add Action Requests Create Hardware Structure Compile / Download to OS Servers Start PCS 7 OS V6.1 Import 505 data into DBA Project

23 23 Copyright © Siemens AG All Rights Reserved 01/2009 Supported Product Architectures Single Station Architecture Ethernet TF PCS 7 / 505 OS Single Station APT Engineering Node PCS 7 / 505 OS Engineering Pack

24 24 Copyright © Siemens AG All Rights Reserved 01/2009 Client – Server Architecture PCS 7 OS Software Client V6.1 PCS 7 / 505 OS Servers (Non Redundant) or PCS 7 / 505 OS Redundant Server Pack APT Engineering Node Supported Product Architectures TF PCS 7 / 505 OS Engineering Pack Ethernet

25 25 Copyright © Siemens AG All Rights Reserved 01/2009 Expansion Architecture SIMATIC PCS 7 Ethernet 417H417 TI505 PROFIBUS Ethernet APT Engineering Supported Solution Architectures TF PCS 7 OS Software Client V6.1 PCS 7 / 505 OS Engineering Pack Plus PCS 7 Engineering Software for AS PCS 7 OS Server Software or PCS 7 Server Redundancy PCS 7 / 505 OS Servers (Non Redundant) or PCS 7 / 505 OS Redundant Server Pack

26 26 Copyright © Siemens AG All Rights Reserved 01/2009 TI505 Ethernet Dual Leg PCS 7 / 505 OS Server Architecture 417 SIMATIC PCS 7 APT Engineering Supported Solution Architectures TF PCS 7 / 505 OS Engineering Pack Plus PCS 7 Engineering Software for AS PCS 7 OS Software Client PCS 7 / 505 OS Servers (Non Redundant) or PCS 7 / 505 OS Redundant Server Pack Ethernet

27 27 Copyright © Siemens AG All Rights Reserved 01/2009 PCS 7/505 OS V7.0 – Whats New Re-validation (Support for PCS 7 V7.0 SP2) Support for running on WinXP, Svr2003 Support Web Read/Write to faceplates/symbols Modified Runtime Framework to support Web Solutions Configure short/long term tag archiving from DBA Tags to archive Tag archive rate

28 28 Copyright © Siemens AG All Rights Reserved 01/2009 ProductOrder No. OS Engineering Package Unlimited PO with 2 hr Runtime capability PCS 7/505 OS Engineering Pack, V7.0 (PO Unlimited) 6EQ2000-3ED07-3BA5 OS Engineering Package Runtime Included (PO 2000) PCS 7/505 OS Engineering Pack, V7.0 (PO 2000) 6EQ2000-3EE07-3BA5 OS Redundant Server Package (PO 2000) PCS 7/505 OS Redundant Server Pack, V7.0 (PO 2000) 6EQ2000-3DE07-3BA0 OS Server Package (PO 2000) PCS 7/505 OS Server Pack, V7.0 (PO 2000) 6EQ2000-3BE07-3BA0 OS Single Station Package (PO 2000) PCS 7/505 OS Single Station Pack, V7.0 (PO 2000) 6EQ2000-3AE07-3BA0 OS Client V7.0PCS 7 OS Client V7.0 (This is the standard PCS 7 OS Client Package.) 6ES7658-2CX07-0YA5 Order Information PCS 7/505 OS Software Packages

29 29 Copyright © Siemens AG All Rights Reserved 01/2009 ProductOrder No. * 505 OS Engineering Upgrade Package PCS 7/505 OS Upgrade Package Engineering OS V6.1 -> V7.0 6EQ2000-3XX07-3BE5 ** 505 OS Runtime Upgrade Package PCS 7/505 OS Upgrade Package Runtime OS V6.1 -> V7.0 6EQ2000-3XX07-3BE0 *** Client Upgrade Package Upgrade Package PCS 7 OS Client V6.1 -> V7.06ES CX07-0YE5 Order Information PCS 7/505 OS Upgrade Packages * Order one package for each 505 OS Engineering Station. The engineering station upgrade package provides two license disks. One disk upgrades Runtime, while retaining the same number of POs that your system had pre-upgrade. The other disk upgrades your engineering station to Unlimited POs but with only 2 hour runtime capability. ** Order one package for each 505 OS Server or Single Station *** Order one package for each PCS 7 Client Station


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