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Moving Up to COMMANDbatch

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Presentation on theme: "Moving Up to COMMANDbatch"— Presentation transcript:

1 Moving Up to COMMANDbatch
David Osbun Ext: 5134

2 Session Objective This session is for customers with Spectrum, Eagle, Integra, and Auto-Control Batch Systems who are interested in migrating to COMMANDbatch. The Presenter will outline the processes involved for converting each system and the requirements to Implement the migration. The numerous benefits to moving up to COMMANDbatch from your existing system. Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

3 Why Change ?? The main reason to migrate to COMMANDbatch is to move to the features and benefits that have a significant impact on the plants Productivity, Profit and Performance. The secondary reason to move is the End of Life that will be coming for the legacy Batch Systems starting at end of this year. Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

4 Spectrum – Eagle Conversion
The Spectrum V4,V6 and Eagle Systems can be converted to COMMANDbatch The conversion process is not complex but will require CAI Sales Contact to work with Batch Plant Manger to review existing plant to see if any major changes have taken place over time Retrieve Data Back-up of current system and send to CAI Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

5 Spectrum – Eagle Conversion
Contact Sales Representative Request Quote for System # Order Conversion Back-Up System and send to CAI CMB PC with v/RTC shipped to your Plant Project Manager Reviews Order with Plant Manger and Schedules Install Technician Installs and Training 3 Days Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

6 YES Auto-Control Systems
Auto-Control AC2000-EZ Cal Hardware Systems can be converted to COMMANDbatch No Data Converted Requires Plant Survey by your CAI Sales Representative N YES Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

7 Integra Batch Conversion:
Integra Batch System Integra Batch Conversion: Utilizes existing Hardware and Software Manual Station Requires Plant Survey and Screen Shots of Plant Graphics for quotation Back-Up Data required for conversions Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

8 Integra Batch Conversion:
Integra Batch System Integra Batch Conversion: Pictures of Junction Box I/O to verify Hardware Modules Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

9 Integra Batch System No physical manual station for the Integra Batch Systems, Utilizes the Software Manual Station. Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

10 I/O are displayed on the first I/O tab
Integra Batch System I/O are displayed on the first I/O tab Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

11 Integra Batch System Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

12 Eagle Conversion Eagle Hardware
Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

13 Inside the Eagle I/O Box
Eagle Conversion Inside the Eagle I/O Box Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

14 Eagle I/O Box Overview Eagle Conversion
Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

15 EZ-CAL Hardware Spectrum Conversion Phase V Hardware
Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

16 Eagle Product Position Statement
Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

17 Eagle Product Position Statement
Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

18 COMMANDbatch Eagle Hardware
Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

19 Spectrum Product Position
Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

20 Spectrum Product Position
Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

21 Spectrum EZ-Cal Hardware
Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

22 Auto-Control Product Position
Auto-Control 2000 Batch Product End of Life - Software and HW Support December 31, 2012 All Hardware Support (2000U, , , 2000-S, , BatchPro XII, 2000-LF, AC-2000) contracts will end as of this date. No new hardware support contracts will be written less than one year prior to this date. Hardware parts may be purchased on an as available basis until "End of Life - Product" date. All support and maintenance options for the Auto-Control AC2000 software and processor (PC) will end but Command Alkon will continue to provide replacement parts for the AC-2000EZ (EZ-Cal hardware) platform on a non-maintenance contract basis. The full support option requires a conversion to COMMANDbatch. Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

23 Integra Product Position
Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

24 Features and Benefits Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

25 Features and Benefits Ticket Stack, Batch Setup & Verify at a glance
Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

26 Features and Benefits Plant Graphic Screen
Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

27 Features and Benefits Right Click for Hold, Swap Materials, Inventory, Adjust Settings Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

28 Features and Benefits Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

29 Features and Benefits COMMANDbatch offers the most secure and user friendly remote batch option The driver is required to be the interlock device to let the remote batch person know he is at the plant , under the chute and ready for the load. An emergency switch is on the box in case he was not lined up. The remote operator has mouse control of all the manual plant functions so that if extra water, aggregate, cement etc. is required the control is at the batch persons finger tips. Remote batch savings have been cited at a few thousand per year to over $50 K per year per site. Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

30 Soft Manual Station (SMS)
Features and Benefits Soft Manual Station (SMS) Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

31 Driver Authorization Box
Features and Benefits Driver Authorization Box Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

32 Plant Watcher System Overview
Features and Benefits Plant Watcher System Overview Monitoring of batch operations Distribution of Reports in response to plant events Configurable to Individual Profiles User to receive notifications Out-of-tolerance situations Mix design changes Material changes Daily reports for specified plants Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

33 Features and Benefits Plant to be monitored
Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

34 Load Exception Notification
Features and Benefits Load Exception Notification Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

35 Mobile Friendly Notification
Features and Benefits Mobile Friendly Notification Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

36 Daily Performance Report
Features and Benefits Daily Performance Report Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

37 Features and Benefits The Variance Report identifies costs due to overweighing and performance problems for this particular plant in one versatile view Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

38 Features and Benefits PWS Software Module
PWS Moisture Interface Controller Junction Box (MIC) Moisture Probes, up to 12 in multiples of two Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

39 Batch Weights Stored to PDF
Features and Benefits Batch Weights Stored to PDF Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

40 Laser Delivery Tickets
Features and Benefits Laser Delivery Tickets Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

41 Please Complete Your Evaluation
Be sure to circle the session you are evaluating on the back of your card Batch Plant Automation BAT-002 Moving Up to COMMANDbatch All breakout session materials can be accessed at:www.commandalkon.com/cc2012/update/index.htm Thank You! Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems


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