A collection of complementary systems for reducing the various wastes in manufacturing processes
The minimisation of excess inventory through continuous flow processes and demand smoothing. The minimisation of equipment downtime through the application Planned Maintenance Techniques. The minimisation of scrap, rejects, and customer dissatisfaction through the application of Statistical Process Control techniques
What are some of the problems we face? Work not available on time Work delivered incomplete Poor quality Work delivered out of sequence Too much inventory Poor planning Too much transportation Cannibalisation of equipments Working in isolated groups
Over Production Too much WIP Too many spares Too much waiting Too many faults
Isolated Islands All in isolation, working blind to a production schedule
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