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2001-05-29 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION THIS IS AN INTRODUCTION for PRIME WORKSHOP w442.

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Presentation on theme: "2001-05-29 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION THIS IS AN INTRODUCTION for PRIME WORKSHOP w442."— Presentation transcript:

1 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION THIS IS AN INTRODUCTION for PRIME WORKSHOP w442

2 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION IS AN ACRONYM FOR PRO duct ST ructure

3 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION THIS IS PROST PROST IS THE PDM-SYSTEM WHERE MOST OF VOLVO CONSTRUCTION EQUIPMENT’S PRODUCTS ARE DOCUMENTED

4 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION VOLVO CONSTRUCTION EQUIPMENT Industrial structure

5 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION VOLVO CONSTRUCTION EQUIPMENT’s Product program

6 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION PRODUCTS IN PROST (more or less)

7 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION PRODUCTS IN OTHER PDM SYSTEMS VPM SAP

8 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION THE PROST WORLD

9 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION PROST IN EUROPE

10 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION INFORMATION IN PROST THE FOLLOWING INFORMATION CAN BE FOUND IN PROST n PARTS and DRAWINGS (meta-data) n PRODUCTS and OPTIONS n ARTICLE STRUCTURES (Bill of Material) n ENGINEERING CHANGE NOTICES (ECN’s)

11 STRUCTURES AND ECNS UNDER WORK and RELEASED PARTS AND DRAWINGS PI/TA STRUCTURES AND ECNS HISTORICAL SYSTEMS ADMINISTRATION SYSTEMS SECURITYSYSTEMS SECURITY / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION THE CORNER STONES

12 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION INFO LIFE CYCLE RELEASED HISTORICAL UNDER WORK RELEASE TERMINATION

13 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION SUB-SYSTEMS n PROST is divided into a number of sub-systems n A SUB-SYSTEM is a collection of transactions or functions which belong together from a logical point of view

14 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION TRANSACTION

15 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION SUB-SYSTEMS in PROST n PART- and DRAWING INFORMATION n DICTIONARIES n ACRIS (Article CRoss Index System) n COST and MASS INFORMATION n PI/TA (Product identities and technical authorization) n STRUCTURES UNDER WORK n RELEASED STRUCTURES

16 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION MORE SUB-SYSTEMS in PROST n ECN:s UNDER WORK n DOCUMENT CHANGES n ECN INFORMATION (released ECN:s) n RELEASE/TERMINATION n HISTORICAL STRUCTURES and ECN:s n REPORT and FILE REQUESTS n SYSTEMS ADMINISTRATION

17 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION TRANSACTION SURVEY

18 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION ENVIRONMENT MENU SYSTEM PROST APPLICATIONS OTHER APPLICATION PROST DATA BASES OTHER DATA BASES OTHER DATA BASES MVS / IMS

19 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION WHAT IS IMS ? n More than 90 percent of the Fortune 1000 companies use IMS. You use it everyday! n IMS serves 200 million end users –managing over 15 billion Gigabytes of production data –processing over 50 billion transactions every day. n IMS still owns the high-volume on-line transaction and database management environment.

20 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION HOW A PRODUCT IS DOCUMENTED END PRODUCTS A40D 6x6 Serial number 1234 L180E Serial number END PRODUCT = PV +UV+UV+UV+UV…. PRODUCT IDENTITIES ID: = PART NUMBERS PRODUCT VARIANTEQUIPMENT VARIANTS or OPTIONS

21 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION >4000 PART NUMBERS Approx struct. records (all parts for the engine are not included) PART NUMBERS COMPONENTS AND OPTIONS NOT INCLUDED PART NUMBERS PART NUMBERS > 800 PART NUMBERS UNIQUE PART NUMBERS IN A WHEEL LOADER

22 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION HOW A PRODUCT IS DOCUMENTED END PRODUCT = PV + UV + UV + UV…. CAB PRODUCT- COMPONENT or EQUIPMENT VARIANT FUNCTION GROUP PHYSICAL PART or DOCUMENT

23 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION USAGE IN THE MAIN PROCESSES PROST PRODUCT DEVELOPMENT ORDER TO DELIVERY DELIVERY TO REPURCHASE PARTS AND DRAWINGS PI /TA STRUCTURES ENGINEERING CHANGE NOTES IMAGE SERVICES MAIN MAPICS MESA PART PORTAL COLS SPIS SAMS SERVICE TOOLS SALES TO ORDER PINS GLOPPS LATIN PLATFORM PARTS

24 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION PROST MRP INTERFACE SEVERAL DL/1 DB DB2 LOCAL MRP DATA BASES OTHER IMS SYSTEM MAIN SAMS WAS/COSI SPIS PAR Etc. PROST USER INTERFACE PARTS & DWNG PI/TA STRUCTURES ECN INFO HISTORICAL REC. DICTIONARIES ACRIS PROKYL MASS Etc. PART INFO DWNG INFO BILL OF MTRL ECN INFO AND VARIOUS OTHER MANUFACTURING INFO MRP USER INTERFACE PROST USER AND FILE REQUESTER AT THE PLANTS PROST DATA BASES DIRECT ACCESS MVS/IMS MRP LINK PREPROCESSOR LOCAL MRP POST PROCESSOR THE MRP-LINK STANDARD INTERFACE -ARTICLE DATA (Once per day) -STRUCTURE DATA (On request) -ECN DATA (On request) ARV MAPICS ASH MAPICS BEY MAPICS BRA MAPICS ESK MAPICS KON MAPICS PED MAPICS HAL MAPICS WRO MAPICS CHW SAP GOD SAP

25 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION ESW

26 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION ESW AT DtR

27 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION USERS and USAGE USERS n More than 2350 users have access to PROST transactions n More than 1100 users have used PROST during the last year n There are almost combinations of user-id / transaction in the user data base n An average user has access to 46 transactions n We educated 200 new users year 2003 (3 – 6 day courses)! NUMBER OF TRANSACTIONS n transactions/year

28 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION PROST USER SITES n ANNECY ARCHAMPS ARVIKA ASHEVILLE BARCELONA BELLEY BORLÄNGE BRAÅS CAIRO CHANGWON CHICAGO CURUTIBA DUXFORD ESKILSTUNA ESLÖV FLEN GÖTEBORG GODERICH HALLSBERG BRYSSEL JÖSSEFORS KÖPING KONZ LÖDDEKÖPINGE PEDENEIRAS SEOUL SINGAPORE SKÖVDE SYDNEY VÄXJÖ WROCLAW

29 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION PROST HOME PAGE

30 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION PROST IN CONTEXT n The PROST Project started January 1979 and ended fall 1984 after migration of Product Structures in May: (2004; 20 year anniversary !) First implementation was in March 23, n The application programmes consist of: > lines of code in 311 COBOL and 62 E+ Programs, 327 PSBs and 222 formats. n The 22 DL/1 and 3 DB2 databases contain more than 3 GB of data. Close to Parts in the Volvo CE Parts Master database. n System environment is IBM IMS, the largest Transaction and Database Management System in the world. And it is extremely Cost Effective!

31 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION PROST IN CONTEXT n We have at least Product Structure Records related to current Products and approx Product Structure Records related to historical Products. n PROST contains about Product IDs (PV + UV). n The average user has 46 different transactions (~equivalent to profile cards in ST). n The 2140 registered users run almost transactions per year distributed on 149 different transactions and 23 BMP. There are also about 145 batch programs.

32 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION PROST IN CONTEXT The Economy of the PROST Project 1981/84. n Actual Investments KSEK (1982) incl. Line organization efforts 54 Man-Years Operational CostsKSEK including one continuous person for admin/support n Discussed IncomeKSEK – n Realization of the Project (Oct 1981 – June 1984): On Time and On Budget ! n Assumed practical life time was 10 years.

33 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION PROST IN CONTEXT n PROST was initially developed for the Swedish company Volvo BM. n PROST has since 1984 been developed for global use in English or Swedish with several new functions. n PROST launched new technique and provided integration at a higher level with downstream applications: MAIN and several other. n We developed Interfaces: “Design Anywhere” and “Manufacture Anywhere” n We developed the ESW applications across all the Major Processes. n Compare: n 251 terminals 1984  2140 PCs 2004 (one per user) n 0,62 SEK/transaction 1984  < 0,05 SEK/transaction year 2004 n < transaction/year 1985  transactions/year 2004 n 900 users 1984  2140 users year 2004

34 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION WHICH FUNCTIONS IN PROST WILL BE ENTIRELY REPLACED BY PRIME 1 n More than 90 percent of the Fortune 1000 companies use IMS. You use it everyday! n IMS serves 200 million end users –managing over 15 billion Gigabytes of production data –processing over 50 billion transactions every day. n IMS still owns the high-volume on-line transaction and database management environment.

35 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION

36 / 1 VOLVO IT DEPT: 8651 ESKILSTUNA EDUCATION THE END


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