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August 3, 2011 L&T Heavy Engineering © 2011 Larsen & Toubro Limited : All rights reserved PLM Implementation in L&T Heavy Engineering Ninth ARC India Forum, Pune August, 2011 Achieving Operational Excellence Through IT and Automation Solutions S.S.Iyer Joint General Manager Larsen & Toubro Ltd.
August 3, 2011 L&T Heavy Engineering © 2011 Larsen & Toubro Limited : All rights reserved Businesses in Heavy Engineering Process Plant Equipment – Fertilizer & Petrochemicals – Coal Gasification & Power Plant – Refinery, Cracker, Oil & Gas Defense, Nuclear, Aerospace – Weapon Systems & Sensors – Marine Equipment – Electronics – Nuclear Power Equipment – Aerospace Ship-building
August 3, 2011 L&T Heavy Engineering © 2011 Larsen & Toubro Limited : All rights reserved Nature of Businesses Model : Engineer to Order (E.T.O.) Markets : Domestic & Exports Customers : Pvt. / Public / Strategic Sector; EPC Cos. Orders : Development Type, Execution Type Products : Heavy Equipment & Systems Engineering : Mechanical, Electronics Functions : Design & Manufacture Projects : Classified & General Cycle Time : 7 Years Execution : Design Anywhere Build Anywhere Manufacturing Resources: In-House, Sub-Contractors Manufacturing Locations: Powai, Hazira, Ranoli, Talegaon, Coimbatore, Bengaluru, Vishakhapatnam, Sohar
August 3, 2011 L&T Heavy Engineering © 2011 Larsen & Toubro Limited : All rights reserved Drawings BOM Paper Documents Analysis Solid Model Images Scanned Images Specifications PDF – W ord E-Documents Reports Documentation
August 3, 2011 L&T Heavy Engineering © 2011 Larsen & Toubro Limited : All rights reserved Scenario Engineering Software: MCAD, ECAD I.T. platforms – Personal Computers – Department Servers – Enterprise Level Systems (ERP, CCPM, PDM) Legacy PDM Systems – BaaN, Windchill, Metaphase, Team Center CAD Systems – 2D – AutoCAD, 3D – CATIA, UGNX, Orcad… Multiple Repositories …. Major challenges in Order Execution….Decision to go for PLM
August 3, 2011 L&T Heavy Engineering © 2011 Larsen & Toubro Limited : All rights reserved PLM Implementation in H.E. Project SARAL Simplification And Rationalization Across L&T HED Project to consolidate all the disjointed engineering applications onto one PLM platform to streamline and improve the following: – Bid and Proposal Engineering Management – E-BOM and M-BOM Management – Engineering Change Management – Manufacturing Change Management – Quality Management – Engineering and Project Reports & Dashboards
August 3, 2011 L&T Heavy Engineering © 2011 Larsen & Toubro Limited : All rights reserved Selection of a PLM system – RFP, Demos, Visits Order placement on Dassault Systemes for MatrixOne PLM Selection of L&T Infotech as the implementation partner Finalizing the I.T. architecture – database, operating systems Formation of cross-functional / location team within H.E. Study, design & finalize the businesses processes Develop, test & implement the processes on the PLM platform Build awareness & train end-users in use of the PLM system Migrate legacy systems to PLM and shut down parallel systems Streamline & make operational the new PLM processes Support & maintain the new PLM system Improve processes and increase adoption Implementation Steps
August 3, 2011 L&T Heavy Engineering © 2011 Larsen & Toubro Limited : All rights reserved
August 3, 2011 L&T Heavy Engineering © 2011 Larsen & Toubro Limited : All rights reserved PLM Processes, Integrations & Migrations
August 3, 2011 L&T Heavy Engineering © 2011 Larsen & Toubro Limited : All rights reserved ENOVIA PLM Central Repository CAD Project Collaboration Product Data Management Parts Catalog Visualization BAAN ERP System
August 3, 2011 L&T Heavy Engineering © 2011 Larsen & Toubro Limited : All rights reserved Benefits Web enabled Online System Common Platform & Repository Common Standardized Processes Project based Team Definition Role based Access Control Transparency & Traceability Paperless Working Collaboration across locations Data back-up & Disaster Recovery
August 3, 2011 L&T Heavy Engineering © 2011 Larsen & Toubro Limited : All rights reserved Thank You
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