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System Overview Model HD3020 HRCS-WIS Technology Bruce T. Dobbie.

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Presentation on theme: "System Overview Model HD3020 HRCS-WIS Technology Bruce T. Dobbie."— Presentation transcript:

1 System Overview Model HD3020 HRCS-WIS Technology Bruce T. Dobbie

2 Mission Statement R.K.B. OPTO-ELECTRONICS, INC. is a designer and manufacturer of high speed machine vision, web inspection, process control and quality assurance and related technologies. We are the most diverse supplier and are committed to the industry and our customers that depend on us to ensure that quality is maintained at the highest possible level. We are dedicated to increasing customer satisfaction, continuously improving our products and services, and providing opportunities for our employees to achieve their maximum potential.

3 Product: HD3020 HRCS-WIS or FOR MORE INFO...

4 Technology

5 Overview of HD3020 HRCS-WIS R.K.B. high resolution machine vision streak imaging technology provides very accurate, reliable, high-speed, detection of any coating streak or scratch as they occur during web material coating process. This technology can be implemented as stand alone or integrated into any existing web inspection technology for added capabilities. Our streak imaging technology uses specialized CCD streak sensors and proprietary streak enhancement signal processing technologies to achieve high resolution detection of coating streaks and scratches. Our innovative approach provides detection capabilities that are unachievable with phototransistor, laser, line scanning or so called high speed video imaging. Our streak detection technology will detect coating streaks as small as 2 microns wide. This specialized technology will provide production personnel accurate, reliable and consistent streak detection, identification and location at any known production speed, GUARANTEED!

6 Overview of HD3020 HRCS-WIS The 3020 detects most common coating streaks and scratches in all forms of coated material production. The 3020 will provide operational and managerial staff reliable and complete production information on each and every grade or roll of product produced. The 3020 provides historical information on production up to and beyond one full year. The 3020 will inform production staff of problematic areas in their coating processes and pinpoint the location of problematic streaks and scratches. The 3020 will save thousands of dollars per annum in customer claims, lost production, machine down time, quality assurance complaints and mechanical damage to sensitive equipment like soft rolls and printing blankets. The 3020 provide operational staff the ability to eliminate coating streaks before they destroy major production grades.

7 Overview of HD3020 HRCS-WIS Specialized streak format CCD Chipset Standard Lighting. State-of-the-art Electronic Processing. Ethernet communication + Modem interface support. Latest CPU technology with Flat Panel Touchscreen. Detection of defects as small as 2 microns High Speed capabilities Historical Data collection based on Access for ease of operation Adjustable setup parameters for defect size, position, type, etc.

8 HD3020 HRCS-WIS Features Integrated and non- integrated control system Environmentally sound inspection station Reflective Lighting technique Transmissive Lighting technique Pneumatic Lift system for rethreading Solid Aluminum construction

9 HD3020 HRCS-WIS Features Environmentally Sound Inspection Station

10 HD3020 HRCS-WIS Features Military type connections ensure solid electrical specifications are maintained and environmental protection is achieved

11 HD3020 HRCS-WIS Features State of the art Digital Processing

12 HD3020 HRCS-WIS Features Latest in CCD Streak-Scanning Sensor Technology

13 HD3020 HRCS-WIS Features Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)

14 HD3020 HRCS-WIS Features Environmentally Sound Lamp Housings

15 HD3020 HRCS-WIS Features Transmissive and Reflective Lighting Techniques

16 HD3020 HRCS-WIS Features Up to 3/4 Full Length Tempered Safety Glass Lamp Covers

17 HD3020 HRCS-WIS Features Custom to Standard Proprietary Lighting w/spring loaded socket

18 HD3020 HRCS-WIS Features Electronic Controlled Lamp Intensity System

19 HD3020 HRCS-WIS Features Lamp Power and Low Voltage Supply Enclosure

20 HD3020 HRCS-WIS Features Environmentally Sound Electronic Processing Station

21 HD3020 HRCS-WIS Features Dual Channel Oscilloscope (troubleshooting / engineering)

22 HD3020 HRCS-WIS Features Electronic Digital Signal Processing

23 HD3020 HRCS-WIS Features Multiple Relay Interface Capability

24 HD3020 HRCS-WIS Features Electronic Signal Processing WorkStation

25 HD3020 HRCS-WIS Features Automatic Power Up Sequencing System

26 HD3020 HRCS-WIS Features Audible/Visual Alarm Unit

27 HD3020 HRCS-WIS Features Positive Air Purging System and Closed Loop AC

28 HD3020 HRCS-WIS Features Pneumatic Lift Mechanism

29 HD3020 HRCS-WIS Features State of the Art CPU & Touch Systems Stand Alone and Optional Remote Stations

30 HD3020 HRCS-WIS Features QAMS® (Quality Assurance Management System)

31 HD3020 HRCS-WIS Applications Polyethylene Coated Silicone Coated Clay Coated Wax Coated Coated Linerboard Magnetic Media UV Coated Film Machine finished coated paper Painted Metals

32 HD3020 HRCS-WIS Benefits High Speed Subtle Streak Type Detection Inspection System Diagnostics Reliable Detection Consistent Detection Accurate Detection Reduced Machine Down Time PM Analytical Performance Verification Increase in PM Profit Margin

33 HD3020 HRCS-WIS Benefits Meets quality initiative and ISO requirements. Detection 24/7 without the need for operational intervention. Eliminate the need for manual inspections.

34 Defect Detection Results Coating Streak Container Board

35 Defect Detection Results Coating Streak Silicone (Loparex)

36 Defect Detection Results Flood in Silicone (Loparex)

37 Defect Detection Results Coating Streak Weyerhaeuser

38 Defect Detection Results Coating Streaks Vaassen Packaging

39 Defect Detection Results Coating Scratch Stora Enso

40 Defect Detection Results Coating Scratch MeadWestvaco

41 Defect Detection Results Coating Streaks MeadWestvaco

42 Defect Detection Results Coating Streak Verso Corp.

43 Defect Detection Results Coating Scratch Mead Coated Board

44 Defect Detection Results Coating Scratch Reno de Medici

45 Defect Detection Results Coating Streak Reno de Medici

46 Defect Detection Results Coating Streak and Coating Scratch Reno de Medici

47 Defect Detection Results Coating Streak Aluminum Poligrafica Veneta

48 Defect Detection Results Coating Scratch Extruded Aluminum Bar

49 Defect Detection Results Coating Scratch Aluminum Packaging

50 Defect Detection Results Streak Magnetic Media (5 micron) Imation Corp.

51 Defect Detection Results Hard Band Magnetic Media (5 micron) Imation Corp.

52 Typical Installation

53

54

55 Installations at Major Manufacturers

56 References For reliability; large, medium and small companies turn to RKB for their coating streak and scratch defect detection and control needs.

57 Related Websites –Syracuse, New York, United States –Suzhou, Jiangsu, China fioproin.it –Milan, Italy –Meltham, Holmfirth, United Kingdom –Delden, Netherlands / / / –Syracuse, New York, United States


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