Presentation is loading. Please wait.

Presentation is loading. Please wait.

TITLE: Inspection of a Shaft SWI:REVISION:DATE:PAGES:WORK STATION: CMEC Shaft TestingA2014-1-2# OF 10CMEC Technology in Motion STANDARD WORK INSTRUCTION.

Similar presentations


Presentation on theme: "TITLE: Inspection of a Shaft SWI:REVISION:DATE:PAGES:WORK STATION: CMEC Shaft TestingA2014-1-2# OF 10CMEC Technology in Motion STANDARD WORK INSTRUCTION."— Presentation transcript:

1 TITLE: Inspection of a Shaft SWI:REVISION:DATE:PAGES:WORK STATION: CMEC Shaft TestingA # OF 10CMEC Technology in Motion STANDARD WORK INSTRUCTION Trained and capable of performing this work: Date: Supervisor or engineer giving Approving to perform: Operator 2 Operator 5 Operator 6 Operator 4 Operator 1 Operator 3 On this page is information about operators that are trained and certified to perform this Standard Work. The operators signing below have read this SWI and have successfully performed the work described in it in the presence of the Supervisor or Engineer signing in the second column on the date in the third column.

2 TITLE: Inspection of a Shaft SWI:REVISION:DATE:PAGES:WORK STATION: CMEC Shaft TestingA # OF 10CMEC Technology in Motion STANDARD WORK INSTRUCTION Safety Requirements:Safety glasses In Process Check 1) 2) 3) 4) 5) 1. Position height gage scriber on the desired surface to be measured. Operator Maintenance 1) Verify calibration of height gauge. 2) Make sure V blocks and surface plate are clean. 3) Verify no damage to scriber. Material / Components 1) Shaft 2) 3) 4) 5) Tools & Fixtures 1) Digital Height Gage w/ Scriber 2) V-Block 3) Surface Plate 4) 2. Push reset button to set reading to Move height gage scriber so it sets on desired surface to be measured. The reading will identify the shaft length.

3 TITLE: Inspection of a Shaft SWI:REVISION:DATE:PAGES:WORK STATION: CMEC Shaft TestingA # OF 10CMEC Technology in Motion STANDARD WORK INSTRUCTION Safety Requirements:Safety glasses Operator Maintenance 1) Verify calibration on ring gages. 2) Make sure ring gages are cleaned and free from damage 3) Material / Components 1) 2) 3) 4) 5) Tools & Fixtures 1) Ring Gage 2) 3) 4) 5) In Process Check 1) Verify that the ring gages are what is called out on the design spec. 2) 3) 4) 5) 6. Use the design drawing to determine maximum and minimum diameter specs. 4. For maximum shaft diameter use the GO ring gage which will slip over shaft. 5. For minimum shaft diameter use the NOGO ring gage which will not start on the shaft.

4 TITLE: Inspection of a Shaft SWI:REVISION:DATE:PAGES:WORK STATION: CMEC Shaft TestingA # OF 10CMEC Technology in Motion STANDARD WORK INSTRUCTION Safety Requirements:Safety glasses In Process Check 1) 2) 3) 4) 5) Operator Maintenance 1) Apply lube before testing. 2) 3) 4) Material / Components 1) Gage lubrication 2) 3) 4) 5) Tools & Fixtures 1) 2) 3) 4) 5) 7. Slide the GO ring gage over the shaft. Reject if gage does not completely slip onto the diameter. 8. Try to slide NO GO ring gage over shaft. Reject part if gage fits on shaft.

5 TITLE: Inspection of a Shaft SWI:REVISION:DATE:PAGES:WORK STATION: CMEC Shaft TestingA # OF 10CMEC Technology in Motion STANDARD WORK INSTRUCTION Safety Requirements:Safety glasses In Process Check 1) 2) 3) 4) 5) 9. Place the stationary anvil on the flat and measure. Operator Maintenance 1) Verify Calibration 2) 3) 4) 5) Material / Components 1) 2) 3) 4) 5) Tools & Fixtures 1) Micrometer 2) Caliper 3) 4) 5) 10. Place shaft between caliper jaws, read measurement and if measurement does not meet spec reject part.

6 TITLE: Inspection of a Shaft SWI:REVISION:DATE:PAGES:WORK STATION: CMEC Shaft TestingA # OF 10CMEC Technology in Motion STANDARD WORK INSTRUCTION Safety Requirements:Safety glasses In Process Check 1) 2) 3) 4) 5) 12. The GO pin gauge will slip all the way through the hole and NO GO will not start. Reject part if GO does not slip through the hole and if NO GO starts into the hole. Operator Maintenance 1) 2) 3) 4) 5) Material / Components 1) 2) 3) 4) 5) Tools & Fixtures 1) Plug gauge 2) 3) 4) 5) 11. Look at print to get dimensions for plug gauges needed to test the hole. Use smallest tolerance for GO and large tolerance for NO GO. GO NO GO

7 TITLE: Inspection of a Shaft SWI:REVISION:DATE:PAGES:WORK STATION: CMEC Shaft TestingA # OF 10CMEC Technology in Motion STANDARD WORK INSTRUCTION Safety Requirements:Safety glasses In Process Check 1) 2) 3) 4) 5) 13. GO is the green end with threads. Operator Maintenance 1) 2) 3) 4) 5) Material / Components 1) 2) 3) 4) 5) Tools & Fixtures 1) Thread Gage 2) 3) 4) 5) 14. NO GO is red end with threads.

8 TITLE: Inspection of a Shaft SWI:REVISION:DATE:PAGES:WORK STATION: CMEC Shaft TestingA # OF 10CMEC Technology in Motion STANDARD WORK INSTRUCTION Safety Requirements:Safety glasses In Process Check 1) 2) 3) 4) 5) 15. Measure thread length on green (GO) side of thread gage and reset the digital caliper to Operator Maintenance 1) 2) 3) 4) 5) Material / Components 1) 2) 3) 4) 5) Tools & Fixtures 1) 2) 3) 4) 5) 16. Screw green threaded end all the way into shaft then measure distance between shaft and green end. Reject part if measurement does not meet print. Value on caliper is actual thread depth. NOTE: For non-digital caliper acquire thread length on GO end of gage and subtract measured value once the gage is completely threaded into hole.

9 TITLE: Inspection of a Shaft SWI:REVISION:DATE:PAGES:WORK STATION: CMEC Shaft TestingA # OF 10CMEC Technology in Motion STANDARD WORK INSTRUCTION Signatures of Authorization Production:Manufacturing:Quality:Design:Other: Revision:Date:Reason for Change:Editor: A 8/10/2005New SWI Introduction.Paul Walker


Download ppt "TITLE: Inspection of a Shaft SWI:REVISION:DATE:PAGES:WORK STATION: CMEC Shaft TestingA2014-1-2# OF 10CMEC Technology in Motion STANDARD WORK INSTRUCTION."

Similar presentations


Ads by Google