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Aluminium High Pressure Die Casting Foundry. Management Béla Majoros General Director Zoltán Pintér Managing.

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Presentation on theme: "Aluminium High Pressure Die Casting Foundry. Management Béla Majoros General Director Zoltán Pintér Managing."— Presentation transcript:

1 Aluminium High Pressure Die Casting Foundry

2 Management Béla Majoros General Director Zoltán Pintér Managing Director László Sisa Production Manager Róbert Gréczi Quality Manager Lajos Dénes Financial manager Csaba Dobrocsi Technical Leader Klára Szentesi Sales Leader Tünde Solymosi Sales Assistant Csaba Metál Rt. H-5600 Békéscsaba, Kerek 637. Hungary Tel: Fax:

3 General Information Owner, Mr Bela Majoros has experience in the casting industry – both gravity and high pressure die casting - for 25 years. Owner, Mr Bela Majoros has experience in the casting industry – both gravity and high pressure die casting - for 25 years. He started his first own private business in The present company CSABA METÁL PLC was founded in 1999 and owned by Bela Majoros. He started his first own private business in The present company CSABA METÁL PLC was founded in 1999 and owned by Bela Majoros. The company manufactures wide range of aluminium high pressure die casting products, which are delivered mainly to the automotive industry. The company manufactures wide range of aluminium high pressure die casting products, which are delivered mainly to the automotive industry. Plant is located in the south-eastern part of Hungary, close to the outer border of the European Union. Plant is located in the south-eastern part of Hungary, close to the outer border of the European Union. We are a Tier 2 company to the following brandnames: Audi, BMW, Chrysler, Ford, Jaguar, Mercedes, Nissan, Renault, Rover, Toyota, VolksWagen, Volvo. We are a Tier 2 company to the following brandnames: Audi, BMW, Chrysler, Ford, Jaguar, Mercedes, Nissan, Renault, Rover, Toyota, VolksWagen, Volvo. Our company is employing 240 workers in three shifts. Our company is employing 240 workers in three shifts. Last year our sales revenue reached EUR 9,12 Million EURO. Last year our sales revenue reached EUR 9,12 Million EURO. Csaba Metal PLC is a dynamically developing company. Csaba Metal PLC is a dynamically developing company.

4 Sales Turnover (HPDC parts)

5 Investment

6 Main Customers (Y 2005)

7 Main Products (Y 2005)

8 Industry (Y 2005)

9 Main Automotive products Surface treated Heat Sink (Anodized) Heat SinkMachined Heat Sink (Finalized with M6 threads) Heat Sink

10 Main automotive products CONTINENTAL TEVES AG. Assembled brake adapter (Screw pressed in) Brake adapter ABS brake part (Finalized with M6 threads) Brake adapter Assembled brake adapter (Screw pressed in)

11 Main automotive products CONTINENTAL TEVES AG. Machined parts (Machining with CNC lathes in-house) 18 different versions Spacer Machined parts (Machining with CNC lathes in-house) 18 different versions Machined parts (Machining with CNC lathes in-house) 18 different versions

12 Main automotive products TRELLEBORG Engine holder Suspension parts Engine holder

13 Main automotive products HELLA Bulb holder Reflector

14 Main furniture products Table leg Polished surface „5 stars” chair leg Polished surface „5 stars” chair leg Powder coated Furniture products

15 Other products Gas control patrsTransmission handleGas control patrs

16 Main customers in the local and the foreign markets Trelleborg Automotive (UK, Germany, Spain) Trelleborg Automotive (UK, Germany, Spain) Continental Teves AG, Europe Continental Teves AG, Europe Continental Teves, USA, Mexico Continental Teves, USA, Mexico Steelcase Werndl AG, Germany Steelcase Werndl AG, Germany Frewa GmbH, Germany Frewa GmbH, Germany AS-Motor GmbH, Germany AS-Motor GmbH, Germany Alpine Electronics Ltd, Japan Alpine Electronics Ltd, Japan Hella GmbH, Austria Hella GmbH, Austria Rába Motor Kft, Hungary Rába Motor Kft, Hungary Gázgép Kft, Hungary Gázgép Kft, Hungary Vitra GmbH., Germany Vitra GmbH., Germany Phoenix-Mecano, Hungary Phoenix-Mecano, Hungary Valeo Switches & Detection Systems Valeo Switches & Detection Systems Linamar Hungary Ltd. Linamar Hungary Ltd.

17 Technologies – Die casting Horizontal, cold chamber die casting machines Horizontal, cold chamber die casting machines DGK-1000 OL-950 OL-800 C-750 GDK-700 OL-560 Zetaquattro GDK-500 OL-380 OL-250 STP Presse IDRA TRIULZI WEINGARTEN IDRA WEINGARTEN (2 pcs) IDRA IDRA (2 pcs) Vertical, cold chamber die casting machines IDRAOLV-250 Horizontal, process controlled moulding cells Horizontal, process controlled moulding cells IDRA OL-1000 GDK-500 OLK-400

18 Technologies – Press Stamping Press stamping machines (deburring) Press stamping machines (deburring) REIS, ITAL Presse (15 pcs) 10 t, 15 t, 20 t, 30 t

19 Technologies – Cleaning, Machining Abrasive wearing (3pcs) Abrasive wearing (3pcs) Drying (1pc) Drying (1pc) Shot blasting Shot blasting OTECO (1 pc), COGEIM (1 pc) CNC lathe EMCO (3 pcs), NCT (1 pc), TAKAMAZ X10i with robot (2 pcs) CNC lathe EMCO (3 pcs), NCT (1 pc), TAKAMAZ X10i with robot (2 pcs) Machining center Machining center Brother TC R2A MORI SEIKI SH Junior

20 Measurement and control equipments Dimension control Mitutoyo C544 CNC CMM Mitutoyo C544 CNC CMM (With attached statistical program and 3D topography) Mitutoyo surface finish tester Mitutoyo surface finish tester Material control ARL-3580B spectroscope ARL-3580B spectroscope Porosity checking Industrial X-ray RTG-MU-15 YXLON Industrial X-ray RTG-MU-15 YXLON Contour checking MAHR CV200 Contourograph MAHR CV200 Contourograph

21 Evolution of Quality Control system 2000 ISO 9002:1994 system implementation, succesful certification 2000 ISO 9002:1994 system implementation, succesful certification 2002 QS 9000 implementation, succesful certification 2002 QS 9000 implementation, succesful certification 2003 ISO 9001:2000 implementation, succesful certification 2003 ISO 9001:2000 implementation, succesful certification

22 2004 ISO/TS 16949: ISO/TS 16949: ISO ISO Certifications of Quality and Enviromental Management Systems

23 Investments in T moulding cell startup: week 36/ T moulding cell startup: week 36/2005 IDRA GDK500 process controlled moulding machine Specma/ABB IRB 2400 F/10 robot Stotek/Dosotherm 1200 furnace and trimming press 1000 T moulding cell startup: week 40/ T moulding cell startup: week 40/2005 IDRA OLK 1002 process controlled moulding machine Specma/ABB IRB 4400 F/45 robot Stotek/Dosotherm 1200 furnace and trimming press 400 T moulding cell startup: week 40/ T moulding cell startup: week 40/2005 IDRA OLK 400 process controlled moulding machine Specma/ABB IRB 2400 F/10 robot Stotek/Dosotherm 1200 furnace and trimming press


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