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Lean Office – Kaizen (Sample Slides) Superfactory Excellence Program™ www.superfactory.com© 2004 Superfactory™. All Rights Reserved.
Outline What is Kaizen? History How to Kaizen The Kaizen BlitzRoadblocks © 2004 Superfactory™. All Rights Reserved.
What is Kaizen? Kaizen (Ky’zen) “Kai” means “change”“zen” means “good (for the better)” Gradual, orderly, and continuous improvement Ongoing improvement involving everyone © 2004 Superfactory™. All Rights Reserved.
Identify VA, NVA-R, and NVA© 2004 Superfactory™. All Rights Reserved.
Tools Flow Charts Cause and Effect Diagrams Check Sheets HistogramsPareto Charts Scatter Diagram Control Charts © 2004 Superfactory™. All Rights Reserved.
Kaizen Blitz Total focus on a defined process to create radical improvement in a short period of time Dramatic improvements in productivity, quality, delivery, lead-time, set-up time, space utilization, work in process, workplace organization Typically five days (one week) long © 2004 Superfactory™. All Rights Reserved.
Roadblocks Too busy to study itA good idea but the timing is premature Not in the budget Theory is different from practice Isn’t there something else for you to do? Doesn’t match corporate policy Not our business – let someone else analyze it It’s not improvement – it’s common sense I know the result even if we don’t do it Fear of accountability Isn’t there an even better way? © 2004 Superfactory™. All Rights Reserved.
1 © 2004 Superfactory™. All Rights Reserved. Lean Manufacturing Overview Superfactory Excellence Program™
1 Lean Office - Kaizen
1 Lean Manufacturing Overview Lean Manufacturing Overview
Kaizen – Just Do It! Kaizen means continuous improvement.
FMS Executive Series Kaizen.
Discussion 45 minutes Break 5 minutes Discussion 40 minutes Will understand what a Kaizen “event” is Will be able to plan and carry out a Kaizen.
Lean Six Sigma: Process Improvement Tools and Techniques Donna C. Summers © 2011 Pearson Higher Education, Upper Saddle River, NJ All Rights Reserved.
Vermont ASQ Meeting March 24, 2005 Jeffrey S. Solomon General Dynamics Burlington, VT Kaizen: Focused, Fast Team Improvement.
Total Quality Management
Chapter 8 Problem-Solving Using Define, Measure, Analyze, Improve, Control.
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Standard Work (Sample Slides) Superfactory Manufacturing Excellence Series Lean Overview 5S & Visual Factory Cellular Manufacturing Jidoka Kaizen Poka.
Total Quality Management. What is Quality? Quality is a relative concept. Quality is in the eye of the beholder Perfection Doing it right at the first.
1. 2 Class Questions on Organizational Issues with Kaizen The underlying mission for any organization is to enable work to occur that satisfies the customer.
A philosophy that involves everyone in an organization in a continual effort to improve quality and achieve customer satisfaction. Customer satisfaction.
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Cause and Effect , Fishbone, Ishikawa Diagram
S D S A.
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By S.Pragash Date : 20 th Oct Kaizen is a Japanese word for the philosophy that defines management’s role in continuously encouraging and implementing.
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KAIZEN Kaizen is a Japanese quality improvement philosophy named after the phrase “continuous improvement.” Kaizen aims to create a quality oriented culture.
The Lean Enterprise All About Kaizen Lean Foundations Continuous Improvement Training.
OM7a -1TQM and Quality Tools Chapter 11 TQM & Quality Tools.
5 th Grade Etiwanda School District. Match the Word with its definition to make information available to people to prevent someone from entering.
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P D S A REVIEW ACT PLAN STUDY DO Plan Continuous Improvement
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TI 2111 Work System Design and Ergonomics 2. Problem Solving Tools.
Board of Regents - University of Wisconsin Six Sigma in Higher Education: UW Administrative Process Redesign Project Scott Converse University of Wisconsin.
EME Quality Control Dr. L.Anneberg, Ph.D Fall 2001 Office: E215 Phone:
Magnificent 7. Problem Solving Scientific Method 1. Define the Problem 2. Gather Information 3. Develop Alternatives 4. Evaluate Alternatives 5. Implement.
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Kaizen Basics Quality Engineering and Quality Management 1 © University of Wisconsin-Madison.
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