Presentation on theme: "Devico AS The company: Business segments: Company arena:"— Presentation transcript:
1 Devico AS The company: Business segments: Company arena: Located in Melhus near Trondheim, Norway.Spin-off from SINTEF.Established in 1988.30 employee.International offices: Canada, Bulgaria, Hong Kong.Business segments:Directional core drilling services.Borehole surveying tools sale and services.Company arena:More then 30 countries.Devico who we are. en eller to slides. En slide med Verdenskartet.
2 Products Products for Directional Core Drilling /DCD/ Services DeviDrill - Directional core barrels (US patented ).DeviSoft - Software for DCD & SRV (planning, calculations and plotting).Products for Borehole surveyingDeviTool - Magnetic survey tools.PeeWee – Miniature magnetic survey tool.DeviFlex - Non magnetic survey tool.DeviCore - Continuous core orientation system – CCO (New).Produktene: DD, DT, PW, DF,(nyhet) DC (Nyhet)
10 Multilateral Borehole Planning Borehole design example (Boliden Kristineberg Mine Sweden)Devico who we are. en eller to slides.Produktene: DD, DT, PW, DF,(nyhet) DC (Nyhet)DD- What it can do. Show Examples like Boliden (Multiple sidetracks, Mexico ( avoid access tunnel) 1 el.2 slides.Costsaving with multiple sidtrack, show costsaving calculator and fill in numbers from Boliden.Short conclusion. ( savings)Surveytools DEviFlex (Nyhet) (What it can do and what’s the advantage and why we developed the DF.Technical prinsipal, straingage, accelerometers bl bla. ( 1 slides)Calibration procedures, technical spec. (Accepted verified /godkjent av Sintef)Can we trust the resultsTest run Verification by Sintef. Testhole results, calibration data/procedures. 1 el 2 slidesResults from field jobs: Malmberget, KRistineberg, Brasil (gyro), Canada,Experience so far: OPeration procedures, depth interval, how close to vertical, orientaded rods in start vertical section,Short Conlusion ( 1 slide)DeviCore (Nyhet) Continues core orientation.The only system that give continues oreientation of the core and at the same time gives inclination. ( BRing the unit itself and show it to the audience) + slidePrinsipal Coreliftercase with 3 markers( Figure) 1 -2 slidesHandterminal show screen with graph.Short conlusion ( 1 slide)
11 DCD Cost Saving cont. Devico technology comparison with other methods Parm/TechDevicoWedgesM-MotorRE-Drill20 deg. Deviation require FTG, meter86 m120 m800 mBuild up rate, 0/30m7,0 deg/30m1,5 per wedge7,0 deg/30Daily production, m/day7,0 m1 opr./2day3 m25Time required, daysTIME SAVING13 days19 DAYS35 days+ 3 DAYS29 days3 DAYS32 daysTarget hit probability, %95 %70 %50 %COST SAVING comp. to redrilling in %74%21%40.7 %0%74%** Cost per month.
13 DeviFlex in a 100 m steel pipe with know exit coordinates. Horizontal Accuracy:+/ m at 100 m 1.6 m at 1000 mVertical accuracy:+/ m at 100 m 0.7 m at 1000 mThe test have been observed, controlledand verified by Sintef
14 DeviFlex survey in Kristineberg 3 run within 3 meter at 822 meters depth.50 mDepth 822 m
15 DeviCaseTM Devi-Drill - Directional Drilling In Venezuela Drilling Occurred fromCompleted 18 targets and approx 12,500 meters of drilling in First Phase7500 meters of drilling and 11 targets were achieved in the second phaseAll new branches were created bysteel by-pass wedgesReduced the program by approx.10,000 metersAverage success rate of nearly 90%Cost and time saving
16 DeviCaseTM Devi-Drill - Directional Drilling in Newfoundland Drilling Since Sept. 0510 Targets have been completed to dateNew branches were created with steel wedges due to cement issuesWedges placed between mTarget depths between mReduced coring by approx. 7000mTarget Success rate of 90%
17 DeviCaseTM Devi-Drill - Directional Drilling In Ontario Drilling Occurred from15 Target ProgramNew Branches were formed using steel by-pass wedges and by cutting off in areas of greater then 7 degree dog-legs using a stabilized core barrel assemblyApprox. 11,000 meters of drillingThe work was performed on seven hour double shiftAverage success rate of nearly 90%
18 Customers comments.Rupert Goldcorp Resources’ Red Lake, Ontario - Canada
19 North East view of drilling operations. Grid (100m between lines) One drill hole can easily cover 10,000m2Contact Information for the case study:John Robbins P. Eng.Project GeologistAREVA Resources CanadaIn Canada: (phone)100m
20 DeviCase – South-Africa Horisontal coal inseam drillingBoreholes up to 1500mMapping of fault dislocations in the depositTotally m since 1994
22 Shinkansen Japan Tunnel for Shinkansen high speed train Length 500 meterDeviation 20 degreesDate: Nov-Des. 2002Operator Nikko ExplorationDevico has performed a number of project throughout the world.MWRA Tunnel Project, Boston US.Gas Storage Project in Japan.Nuclear power Plant Project in Taiwan.Horizontal Coal Drilling, S. Africa.Subsea Tunnels in Norway.Mining exploration in Norwy, Canada, South Africa, Botswanna, Sweden, Brasil, Mexico.Directional Water well drilling in Spain
23 DeviCaseTM Geotechnical project. Subsea tunnel Bømlafjord in Norway m.Reduced risk.Improved QAResulted in redesigned tunnel allignment.
24 DeviCaseTM – Jurong Island, Singapore Investigation of underground oil storage in sedimentary formation.6 borehole m30 Deg to horizontal
25 DeviCaseTM – Boston - USA .DeviCaseTM – Boston - USAMetrowest water tunnell.Length 700 meter.Reduced risk and better bids2.5% spred in the bids.Normally 30% spred in the biddingDevico has performed a number of project throughout the world.MWRA Tunnel Project, Boston US.Gas Storage Project in Japan.Nuclear power Plant Project in Taiwan.Horizontal Coal Drilling, S. Africa.Subsea Tunnels in Norway.Mining exploration in Norwy, Canada, South Africa, Botswanna, Sweden, Brasil, Mexico.Directional Water well drilling in Spain
26 DeviCaseTM – Po Shan Road, Hong Kong Two Boreholes.HDD mHDD mDuration 33 days.Directional meterage – 264 meterAverage production rate 7,42 m per 8 hour shift.Drilling operator Intrafor
27 DeviCaseTM – Eagle’s Nest Tunnel Two horizontal boreholes.HDD1 – 1152 m (record)HDD mDuration - 87 days.Directional metarage mAverage production rate – 6,5 m/shift.Drilling operator Intrafor.
28 Continual Advancements in Drilling Techniques DIRECTIONAL DRILLINGContinual Advancements in Drilling TechniquesSHEA CREEK ProjectSaskatchewan, CanadaJohn Robbins P. Eng.Senior Project GeologistAREVA Resources Canada
29 Agenda Introduction Who am I and why am I talking to you? DeviDrill Cover some of the basicsOperations at Shea Creek, Saskatchewan, CanadaWhy do we use DeviDrill?How we use it?Drill hole tracesIssues to considerAcknowledgments
30 IntroductionStarted and continuously use directional drilling since 19991999 to 2004Variety of mud motors from different companies2004 to presentDeviDrill from DevicoCompleted more than metres of actual directional drilling representing 102 directional holes as of December 2006
31 DeviDrill How it works (simplified version) Directional core barrel attached to drill stringRotate the core barrel in the direction you want to goCorrect for azimuth, dip or bothInflate an onboard packer to hold the core barrelin place for the change in hole pathDrill as normal within thespecifications of theDeviDrillCore is obtained using awire-line system
32 DeviDrill Mule shoe system Steering the core barrel Mule shoe system used to determine the “Roll” of the core barrel. “Roll” explained as the deflection of the core barrel (0-360o) in relation to the azimuth of the holeTests (azimuth and dip) ahead of the bit can be performed at anytime while the DeviDrill is still in the hole using a survey instrument.Devico provides all surveytools and adaptablethird party toolscan be usedMule shoe system
33 Operations at Shea Creek CANADASaskatchewanAthabasca BasinThelon BasinSHEA CREEK PROJECT
34 Operations at Shea Creek Why do we use DeviDrill?Have to look at our mud motor operations in the pastAREVA Resources with the help of Boart Longyear pioneered directional drilling in the Athabasca Basin.
35 Operations at Shea Creek Why do we use DeviDrill?Less equipment and water on siteNo extra pumps, mixing tanks and rods (normally reduce one rod size smaller when using a mud motor)The DeviDrill does not require extra equipment or waterRodsMixingTanksPump
36 Operations at Shea Creek Why do we use DeviDrill?No hassles with bit configurations to control the amount of water at the bit face.The DeviDrill uses a coring bit similar to normal drilling operations.EXTRA HOLESADDEDUNPLUGGEDHOLESPLUGGEDHOLES
37 Operations at Shea Creek Why do we use DeviDrill?Reaming shells are not standard equipment on mud motors. Reaming directional cuts increases the cost per metre. Successful prototypes where introduced at our operations.Reaming shell is standard equipment with DeviDrill.Prototypereaming shellfor mud motor
38 Operations at Shea Creek Why do we use DeviDrill?Survey ahead of the bit. To know where you are in a directional cut is crucial to positioning a hole towards a target.Any mud motor system relies on surveys (real time, multi or single shot) 9 to 12 metres behind the bit within a non-magnetic portion of the drill string. An estimate has to be made to determine the hole orientation at the bit or the motor has to be pull out of the hole and replaced by the core barrel to perform a survey.Devico provides a miniature survey tool (single or multi-shot) that can through the DeviDrill bit.
39 Operations at Shea Creek Why do we use DeviDrill? (the main reason)Cost savings2006 drilling compaign, 19 directional cuts with the DeviDrill from three pilot holesAverage savings of 62% using the DeviDrill instead of re-starts from surface.Maximum savings per cut was 87%Minimum savings per cut was 50%Included in DeviDrill costs are hourly rate for drilling, rental of DeviDrill and survey equipment and all chargeable equipment including wedges, bits, drilling muds and equipment repair.
40 Operations at Shea Creek Comparison of Directional Drilling versusRestarting from SurfaceDeviDrill costsEstimatedcoring costs
41 Operations at Shea Creek How we use it?Possibly a unique situation at Shea CreekA trained designates perform all the pre-planning; decide when to put or pull the DeviDrill from the drill hole and determine the direction to steer the core barrel.The drill contractor (Boart Longyear) performs all down hole operations with the DeviDrill, schedule maintenance and repairs.
42 Operations at Shea Creek How we use it?Targets are planned between 650 metres and 850 metres below surface.Distance or step-outs away from the pilot hole (vertical) varies between 20 metres and 100 metres.A wedge is placed in the hole to start the cut and directional drilling occurs thereafter.Rate of drilling is similar to normal coring. Between metre depth, 9 to 12 metres in a 12 hour shift. Time for setting the core barrel and taking tests consume time.Test taken every 3 metres, 6 metres maximum
43 Operations at Shea Creek How we use it?Maximum rates of curvature performed (not recommended)1o per metre when drilling with hole direction (flattening or steeping a hole)10o per metre when drilling perpendicular to hole direction (correcting for azimuth)Dogleg 12 degree/ 30 meter )Normal rate of curvature performed at Shea Creek1o per 3 metres when drilling with hole direction10o per 3 metres when drilling perpendicular to hole directionDogleg 9 degree/ 30 meter
44 Operations at Shea Creek How we use it?Rock type being drilled is Proterozoic sandstonesLaymen terms - silicified or “hard” sandstoneSeries 7 and 8 drill bits (Boart Longyear) are used for coring
45 Operations at Shea Creek Drill hole tracesDirectionalcutsPilot HolesFoot print of Zone 2 McArthur River100m
46 Operations at Shea Creek Drill hole tracesDirectional DrillingShea Creek
47 Operations at Shea Creek 3-DRenderingofSHE -1021 to 11Plan ViewofSHE-1021 to 11Drill hole tracesSHE -102Pilot Hole10511246pilot hole17SHE344498190mSHE250mSHESHESHEDeviations from previous cutsSHESHESHENOTE: Pilot hole is inclined fordisplay purposes only, the pilot holewas drilled vertically.SHESHESHE
48 Operations at Shea Creek Issues to considerTarget objectivesWhat do you want to achieve?Is it feasible to use? Depth is not the only factor to consider.Directional drilling has a learning curveExperience is required, where do you get it?Devico or “Licensed Users” of DevicoReputable drilling contactors with experienceGeotechnical propertiesgood ground conditions are requiredfabric orientations have to be consideredBe committed and readyDirectional drilling requires input from all parties involved, “The clock is ticking when you start and money is being spent”.Maybe challenge a myth or twoRODS DO BEND!