2Agenda Introductions Lighting Definitions LEDs Benefits LED Luminaire ConstructionEvaluating an LED SystemCrouse Hinds LED ProductsSystem ReliabilitySummary
3Lighting Definitions 60% lumen maintenance at 4K hours (175W MH) Delivered lumens – light output delivered after effects of optical losses, heat, etc..Luminaire EfficacyFixture lm/watt including optics, thermal , driver lossesLumen MaintenanceThe ability to retain light output over a specified period of time.Most LED packages rated at 70% lumen maintenance at 60K hours (L70)60% lumen maintenance at 4K hours (175W MH)A well designed LED luminaire can deliver equal or better foot candles or Lux to the work surface equating to higher overall system efficacy
4Light Source Comparison Light TypeData Sheet lm/WUsable* lm/WLifetime (hrs)Incandescent1710-173kHalogen2012-2010kT12 fluorescent6045-5020kMetal halide70<405k-15kT8 fluorescent7455-60Best-in-Class Power LED12055-75> 60kHigh-pressure sodium91<5020-24kT5 fluorescent10796Low-pressure sodium65-7018k* Usable lm/w – What is actually delivered
5Lumen Maintenance and System Life Lighting design should consider the mean (average) delivered lumens when determining lighting requirements.
6LED Benefits Long Life Light Source Highly reliable solid state device LEDs rarely fail catastrophicallyLife based on maintained lumensExcellent lumen maintenance> 70% sustained lumens at 60K hoursRequires a good engineering designEliminates frequent lamp replacementTypical HID 7K to 15KLEDs can provide more useable light over a long period of time reducing maintenance cost & increasing workplace safety through proper lighting levels
7LED Benefits Energy Efficient Up to 50% energy savings compared to some conventional lighting technologies100W LED system can replace a 175W Metal Halide systemEnd users will realize a lower cost of ownership through reduced maintenance and energy savings
8LED Benefits Durable Light Source Directional & point light source Contain no filaments or glassNot susceptible to vibrationDirectional & point light sourceMinimizes wasted lightImproves fixture efficacyAllows for innovative lighting fixturesLED
9LED Benefits Instant Start Environmentally Friendly Requires no warm upNo loss of light at cold temperatureEnvironmentally FriendlyContains no mercuryEnergy efficientEliminate disposal issuesROHS / LEED Compliant
10Where to Consider LED Use LED where appropriate Where maintenance is frequent, costly or challengingWhere there is a need to reduce energyAreas requiring better visibilityAreas requiring instant-on illuminationLEED / ROHS CompliancyMarine-Port-PierThe value added benefits of lower cost of ownership, Green Lighting, & better lighting will offset the initial cost impact of an LED system.
12Champ® VMV LED Class I, Division 2 LED Luminaire
13Markets / Applications Class I, Division 2 locationsPlatforms and RefineriesChemical and Petrochemical PlantsMiningOutdoor & Indoor Industrial LocationsClass II, Div 1Grain Mills, Sugar processingPharmaceuticalIdeal ApplicationAreas requiring safe, reliable lightingAreas requiring continuous illumination throughout the dayAreas requiring instant illuminationAreas where access to re-lamping is difficult or costly
14Key Features & Benefits Performance100,000 hour performance & 60,000 hours rated lifeMaintains 70% lumen output through 60,000 hoursEliminates need for frequent lamp replacementEnergy efficientReplaces many 100W to 250W HID50 to 60% Energy savings typicalInstant illumination and restrikeBetter visibility with crisp white lightConstructionEasy installation – uses existing Champ MountingModular & compact design for ease of upgrade or serviceDurable and vibration-resistant Led light source“No lights-out” feature – if a single LED fails, circuit provides enough useable light to remaining LEDs
15Champ LED Construction Uses existing Champ Mounting modules – Facilitates easy retrofit to existing Champ VMV, DMV, LMV(2) High performance/efficient LED power supplies provide regulated current to LED arraysHeatsink – engineered to effectively remove heat from the LED and the driver increasing system reliability
16Champ LED Construction LED housing assembly is designed to allow for future upgrade or replacement.(6) High power multi die LED arrays provide instant on and full illuminationImpact resistant glass lens. No globe or guard required
17LED Power supply assembly Champ AssemblyLED Power supply assemblyLED lamp sub-assemblyThe modular construction of the LED Champ was designed to facilitate future maintenance requirements
18Key Features & Benefits Reliable performance in any environmentDesigned for Hazardous LocationsGas, Dust and FiberAmbient suitability for -40º to 55ºCLow temperature starting - 30º CT5 temperature ratingSafely operates in the most hazardous environmentsType 4X, marine outdoor locations, IP66 ratedBright and white and “green” all overLow energy consumptionContains no mercury or other hazardous substances“No lights-out” feature – if a single LED fails, circuit provides enough useable light to remaining LEDsRealize a lower cost of ownership through reduced maintenance and lower cost of operation!
19Suggested Replacement VMV LED SeriesVMV5LVMV7LVMV9LSuggested ReplacementMetal Halide100W150W-175W200WHPS70W-100W150WMercury175W250WInduction85W165WTypical MountingUp to 10ft10 to 18ft18ft to 25ftInput Watts7098Delivered Lumens377857066340Lamp comparisons are based on average foot-candles when measured using Photopic Photometry
20Light distribution comparison Better avg. foot-candlesCompared to 175W MH, The VMV7L provides more effective light on the target work area with a 50% energy savings
21Lighting ComparisonCompared to 100W HPS, The VMV5L provides more effective light on the target work area with a 40% energy savings
22Support Tools Lighting layout services Economic analysis ROI calculatorCustomer Success
29Customer Install 120 + units OXYCHEM InstallCustomer Install units
30EVLED Class I Div 1 Features & Benefits Safety Long Life; up to 60K hoursEnergy efficient (< 40Watts)Instant IlluminationCold temperature operation (-30C)Environmentally friendlySafetyT6 temperature rating at 55CUsers will realize a lower cost of ownership through reduced maintenance and lower cost of operation!
32Enhance safety and productivity LED Lantern Class I Div 1Enhance safety and productivity12 hours on timeInduction charging systemFirst Responders, HazMat TeamFive LED light patternsOn/offFlashingRotatingSOS mode – front and rear flash blue SOS simultaneously“No lights-out” feature – if a single LED fails, circuit provides enough useable light to remaining LEDsUsers will realize increase workplace flexibility with portable lighting solutions
33LED Exit Signs Ex-Lite Series CCH UX Series Hazardous locations Class I div 2, Class II div 2Class 1 Zone 1Specification grade luminaireCCH UX SeriesValue Line Exit luminaireIndustrial & commercial applicationsWet location ratedOptional hazardous locationClass I div 2
34Markets / Applications Class I, Division 2 locationsPlatforms and RefineriesChemical and Petrochemical PlantsMiningWastewater and Sewage Treatment PlantsPharmaceuticalOutdoor & Indoor Industrial LocationsFor the targeted illumination of:TanksInstrument panelsSwitch racksStorage areasPathwaysSecurity areas
35LED Vaporgard Coming August 2010 LED Vaporgard NEC / CEC (Pending June 2010)Class I Div 2/Zone 2, Class II/Zone 22IEC Ex/ATEX (Pending July 2010)Ex II 2 G D IP66Ex nA T5 (-30 to 40C)ComingAugust 2010Customer Benefits:150W Incandescent Equivalent30X Longer Life – 60K Hours75% more energy efficient (25Watts)Pays for itself in 2 years or lessMaintenance FreeReduced Energy ConsumptionModular design for retrofit applications
36N2LPS LED Light PakDurable and marine rated LED lamp head assemblies with watertight glands provide protection against water ingress, corrosion, and impactSteel bracket design offers superior protection against impactExternal self test/diagnostic status indicator provides up to date unit status reduces costly laborStandard battery disconnect switch prevents battery discharge when servicing an areaHigh temperature rated Ni-Cad battery for operation in ambient temperatures (0ºC to 55ºC)Gasketed and sealed Krydon power supply assembly
38Key Features & Benefits LET US DO THE WORK !System IntegrationLighting ProductsControlsTechnical SupportCutting Edge ProductsLED ObstructionLED Visual SignalCooper Crouse Hinds offers complete systems and customized packages, providing application based solutions that meet customer need