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Page 1 2012/8/2 MOLDFLOW ANALYSIS REPORT Part Name : Body Lower+Upper Report Date : 2012/8/2.

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Presentation on theme: "Page 1 2012/8/2 MOLDFLOW ANALYSIS REPORT Part Name : Body Lower+Upper Report Date : 2012/8/2."— Presentation transcript:

1 Page /8/2 MOLDFLOW ANALYSIS REPORT Part Name : Body Lower+Upper Report Date : 2012/8/2

2 Page /8/2 MOLDFLOW ANALYSIS REPORT Material introduction PC Makrolon 2607 Bayer MaterialScience MFR:13 g/10 min

3 Page /8/2 MOLDFLOW ANALYSIS REPORT The distribution of thickness for this part is regular. The Fusion mesh is adopted for Moldflow CAE analysis m odel. Analysis Indication

4 Page /8/2 MOLDFLOW ANALYSIS REPORT Feed System Design Layout:1 + 1 Sub gate:Ø2.0 mm

5 Page /8/2 MOLDFLOW ANALYSIS REPORT Cooling System Design Same as the 2D mold drawing.

6 Page /8/2 MOLDFLOW ANALYSIS REPORT Melt temperature: deg.C Processing Conditions Filling Conditions: Cooling Conditions: Coolant inlet temperature: deg.C Pressure( ) [MPa] Duration( ) [Second] Holding Setting( ):

7 Page /8/2 MOLDFLOW ANALYSIS REPORT Fill Time Fill time is 1.7 sec.

8 Page /8/2 MOLDFLOW ANALYSIS REPORT Fill Time Shift+F5 Play this report file to view filling animation.

9 Page /8/2 MOLDFLOW ANALYSIS REPORT Injection Pressure Left plot is the pressure distribution at the time of 99% filled(V/P switch over). The max. pressure is MPa.

10 Page /8/2 MOLDFLOW ANALYSIS REPORT Clamp Force Clamp Force( )=80~100 Ton Higher hold pressures will increase the clamp force requirement.(,

11 Page /8/2 MOLDFLOW ANALYSIS REPORT Weld Lines No weld line

12 Page /8/2 MOLDFLOW ANALYSIS REPORT Air trap The locations of air traps are shown as small pink balls.

13 Page /8/2 MOLDFLOW ANALYSIS REPORT Air trap The locations of air traps are shown as small pink balls.

14 Page /8/2 MOLDFLOW ANALYSIS REPORT Coolant Temperature The change in coolant temperature from coola nt-in to coolant-out is not mare than 3°C.

15 Page /8/2 MOLDFLOW ANALYSIS REPORT Mold Temp The mold temperature is uniform in the cavity..

16 Page /8/2 MOLDFLOW ANALYSIS REPORT Mold Temp The mold temperature is uniform in the core..

17 Page /8/2 MOLDFLOW ANALYSIS REPORT Time to Reach Ejection Temperature The acceptable range of time to reach eject- ion temperature for parts is 44~55 sec. Sink mark in the mark ed regions.

18 Page /8/2 MOLDFLOW ANALYSIS REPORT Time to Reach Ejection Temperature Freeze time for gate is 10 sec. 10.

19 Page /8/2 MOLDFLOW ANALYSIS REPORT X Deflection X The shrinkage is unif orm in X direction.

20 Page /8/2 MOLDFLOW ANALYSIS REPORT Y Deflection Y The shrinkage is unif orm in Y direction.

21 Page /8/2 MOLDFLOW ANALYSIS REPORT Z Deflection Z

22 Page /8/2 MOLDFLOW ANALYSIS REPORT Summary Note: The report is based on the analysis results of Moldflow Plastics Insight software. Please use this report for reference only. Flow Results( Refer to page Short shot ( ) No Unbalanced Filling ( ) No Injection pressure is high ( ) No Weld line on main surface ( ) No Air trap( )) No Cool Results( Uniform mold temperature ( ) Yes Freeze time for part to ejection ( ) 44~55 Sec17 Sink mark ( ) Yes17 Freeze time for gate ( ) 1018 Freeze time for runner is longer than that of part ( ) No Warp Results( Some degree of deflection ( ) No


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