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Siemens Cranes Important Points in SIMOCRANE Engineering and Commissioning Dr. Qing Chen Product Management
page 2 December 2011 I DT MC CR © Siemens AG 2011 Solution Problem Overview Problem Problems: 1. Simotion CPU goes to Stop 2. frequent encoder error or TO-error 3. Invert-ready signal comes and goes 4. PLC-control does not work 5. Too long time for axis switchover 6. Trolleys reaction is too slow 7. Project doesnt work after copy and paste 8.Axis switchover takes too long time V2.0 SP2 has default setting to aviod problem 1&2
page 3 December 2011 I DT MC CR © Siemens AG 2011 Solution Problem Task-Configuration Setting Problem 1: CPU goes to stop Solution: -Task configuration in execution system should NOT be set at error reaction with program error with CPU in Stop but ExcutionFaultTask -If the reason is task overflow, then Task configuration in execution system can be set at number of level overflows in the loop clock max. 5 Solution
page 4 December 2011 I DT MC CR © Siemens AG 2011 Solution Problem TO-Configuration setting (1) Problem 2: frequent encoder error Solution: expert list configuration data, set 'TypeOfAxis.NumberOfEncoders.Encoder_1.SensorControlConfig.tole rateSensorDefect to YES Solution
page 5 December 2011 I DT MC CR © Siemens AG 2011 Solution Problem TO-Configuration setting (2) Problem 2: frequent TO-error Solution: expert list configuration data, set TypeOfAxis_DriveControlConfig_pulsesEnabled_bitNumber to 11 'TypeOfAxis_DriveControlConfig_pulsesEnabled_pzdNumber to 4 'TypeOfAxis_DriveControlConfig_releaseDisableMode to 7 Solution
page 6 December 2011 I DT MC CR © Siemens AG 2011 Solution Problem TO-Configuration setting (3) Problem 2: frequent TO error Solution: expert list configuration data, set 'RestartCondition.restartAxisCondition to NO_CONSTAINTS Solution
page 7 December 2011 I DT MC CR © Siemens AG 2011 Solution Problem TO-Configuration setting (4) Problem 2: frequent TO error Solution: expert list configuration data, set 'Restart.behaviorInvalidSysvarAccess to DEFAULT_VALUE Solution
page 8 December 2011 I DT MC CR © Siemens AG 2011 Solution Problem TO-Mechanics Setting Problem 3: Invert-ready signal comes and goes Solution: Setting -Load gear / Measureing gear / Leadscrew pitch Solution Leadscrw pitch = diameter of wheel / drum * π
page 9 December 2011 I DT MC CR © Siemens AG 2011 Solution Problem TO-Monitoring Setting (1) Problem 3: Invert-ready signal comes and goes Solution: -Following error Deactivated at beginning Setting at the end of commissioning Solution
page 10 December 2011 I DT MC CR © Siemens AG 2011 Solution Problem TO-Monitoring Setting (2) Problem 3: Invert-ready signal comes and goes Positioning and Standstill Solution
page 11 December 2011 I DT MC CR © Siemens AG 2011 Solution Problem PLC-program Problem 4: PLC control does not work Problem 5: Switchover takes too long time Solution: Correct sequence (PLC) for activating of function - refer to application examples of S7 control (Chapter 8.4) - refer to S7-Program examples on CD (V2.0 SP2) Efficient programming -Do not use unnecessary Timer or too long Timer
page 12 December 2011 I DT MC CR © Siemens AG 2011 Solution Problem Setting of Jerk Problem 6: Trolley starts up too slowly 6s (ramp-up=4s, V_max=4216.5mm/s, jerk=600mm/s^3) Solution: increasing jerk (till V2.0 SP1) or reduce jerk-time (at V2.0 SP2) Jerk = (maximum_speed/ramp uptime) / Jerk_time High jerk (2000) shorter jerk_time (0.5s) Solution
page 13 December 2011 I DT MC CR © Siemens AG 2011 Solution Problem Project copy and paste Problem 7: Copy old application project to use for new project, upgrading with new Crane Libraries, the same function doesnt work. Solution: remove the old connections, see attachment User Application Project should be updated in certain time interval by using the standard-application of Simocrane Basic Technology Solution
page 14 December 2011 I DT MC CR © Siemens AG 2011 Solution Problem Axis Switchover Problem 8: Axis switchover takes too long time Solution: Optimizing PLC-Program Change setting of an internal parameter of Sinamics (only for Sinamics FW V2.6), please contact Siemens Cranes Solution
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