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Innovative Composite Solutions. Overview Innovative Composite Solutions the company facilities Composite Materials Engineering and Development Moulds.

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Presentation on theme: "Innovative Composite Solutions. Overview Innovative Composite Solutions the company facilities Composite Materials Engineering and Development Moulds."— Presentation transcript:

1 Innovative Composite Solutions

2 Overview Innovative Composite Solutions the company facilities Composite Materials Engineering and Development Moulds and Prototyping Production Product Samples Contacts

3 The Company Innovative Composite Solutions The DG-Kunststofftechnik GmbH was founded in 2002 to fully utilize the competence of DG-Flugzeugbau GmbH and meet the requirements of customers from other product sections simultaneously. DG-Kunststofftechnik GmbH has fully access to the experience, know-how, certification and resources of DG-Flugzeugbau. DG-Flugzeugbau GmbH is certified for development, production and maintenance of miscellaneous types of aircraft and aviation parts. Our range of services and performance: development engineering and manufacturing of composite products mould design various moulds for manufacturing and special applications prototype design one-off production up to serial transition manufacturing small series and special parts, special knowledge in wet lamination

4 Infrastructure Innovative Composite Solutions Location: Bruchsal, together with DG Flugzeugbau GmbH Production Area: ca sqm Staff: 60 in cooperation with DG Flugzeugbau GmbH Lage: situated conveniently with motorway access

5 Composite materials Innovative Composite Solutions - Glass Fibre (GFK) - Carbon Fibre (CFK) - Kevlar Fibre (KFK) - Basalt Fibre (BFK) - Resin (up to 285°C operating temperature) - several low temperature Pre-Pregs We have all prevalent types of fabric and resin (also aviation certified) in stock. highest rigidity high strength high energy absorption lowest structure weight

6 Engineering & Development Innovative Composite Solutions - active support right from the first idea - indication of solution possibilities - assistance in material selection - Application of modern CAD-Software - Processing of all prevalent CAD Formats: 2D: DXF, DWG 3D: IGES, STEP....

7 Moulds & Prototyping Innovative Composite Solutions - Rapid realization of your ideas by a sophisticated team - accurate design according to your specification in precision thermal resistance weight surface quality strength, rigidity certification, quality costs - master form, prototype and serial mould construction - access to modern multi-axis rotary cutter

8 Production Innovative Composite Solutions - a professional team, well-rehearsed by longtime experience with substantiated know-how - precision and quality standards from aircraft construction sqm production area, designed for mould construction, manufacturing of large-scale components and special products in wet lamination - In-house spray chamber 10x3m - Quality Management System by DG-Flugzeugbau GmbH or individual solutions according to your specifications

9 Product samples high strength Innovative Composite Solutions Fuel tank made of fibre glass, double shell construction - low weight - high compressive strength - perfectly processed - certified for aviation

10 Product samples highest rigidity Innovative Composite Solutions Engine mount made from carbon fibre Highest rigidity made at lowest weight

11 Product Samples highest requirements Innovative Composite Solutions Final Product Protective FRP-Casing for electric motor (F1-KERS- System): Tolerance 0,005 mm, load capacities up to 300°C and highest stability Client: Formular-1 Supplier Developement Prototype Part

12 Product samples special solutions Innovative Composite Solutions Fibre glass shaft with thread of carbon fibre to avoid the static charge of paper in a printing machine Client: Heidelberger Druck

13 Product Samples large scale mould construction Innovative Composite Solutions 12 x 3 m mould (deep-drawing) for storefront manufacturing design Test setup mould final product

14 Product Samples Wind Turbines: Prototype Manufacturing Innovative Composite Solutions

15 Product Samples Custom made Interior for Ambulance-Jets Innovative Composite Solutions Beams with mounting plate (Carbon Structure) ready to use assembly Client: Spectrum Aeromed

16 Product Samples Custom made Mountings for Jets (metrological investigation) Innovative Composite Solutions mounting for measuring probe Mounting for silver iodide rods

17 Product Samples Carbon Stairs for Ambulance Jets Innovative Composite Solutions

18 Contact Innovative Composite Solutions DG Kunststofftechnik GmbH Otto-Lilienthal-Weg 2 D Bruchsal – Germany Tel: +49 (0) 7251/30 20 – 190 Fax:+49 (0) 7251/ / Manager: Holger Back +49 (0) 7251/ Sales Manager:Stefan Göldner +49 (0) 7251/ Technical Director:Dirk Ströbl +49 (0) 7251/ Design:Jelmer Wassenaar +49 (0) 7251/


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