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COSTRUZIONI ELETTROTECNICHE CEAR s.r.l.

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Presentation on theme: "COSTRUZIONI ELETTROTECNICHE CEAR s.r.l."— Presentation transcript:

1 COSTRUZIONI ELETTROTECNICHE CEAR s.r.l.
Via Bertarini 72 – – Carugate (MI) –Italy Ph Fax Ladies & Gentlemen Good morning, My name is Vittorio RIVA, I’m in charge of COSTRUZIONI ELETTROTECNICHE CEAR’s Sales Department, and I will be the keynote speaker. First off all I would like to thank you for taking a part in conference and many thanks also to EL SEWEDY for giving us this big opportunity to present to you our products and services.

2 COMPANY INFORMATION Located in Carugate (Milan – Italy)
Founded in 1980 Head Office’s and workshop total surface : 4000 m2 Our offices and workshop are located CARUGATE, a small city very close to Milan We are 5 (five ) km far from Milan Linate Airport and about 50 (fifty) km far from Malpensa International Airport The establishment of company dates 1980 (nineteen-eighty) Total covered surface, including offices and workshop is about 4000 (fourthousand) square meters

3 DESIGN AND MANUFACTURING
ACTIVITIES DESIGN AND MANUFACTURING M.V./L.V. Containerized Substations (*) M.V./L.V. Heavy Duty & Compact Substations (*) Containerized Electrical and Control Room (*) Containerized Equipment Room (*) M.V. Switchgear Metal Enclosed and Metal Clad (*) L.V. Power Center (*) L.V. MCC Motor Control Center (*) L.V. Distribution Panel (*) PLC Control Panels (*) Local Panel (*) Industrial Weighing Systems (*) EEx-p protection for Hazardous Group I and Group II zone are available Company activity covers the design and manufacturing of electrical substation, electrical distribution panels (Medium and Low Voltage), automation systems, electrical and instrumentation engineering , installation, commissioning, start-up and after sales activities. In detail we design and manufacture: EEx-p protection for Hazardous Group I and Group II zone are available for products marked by an “asterisk”

4 ACTIVITIES COMPLETE AUTOMATION SYSTEM
Design, integration and manufacture of complete Automation Control System for Industrial Plant Our product and services portfolio ranges from: Control Panel for safe and hazardous area (EEx-p type suitable for Group I and Group II zones) to PLC (Programmable Logic Controllers) Software Development Small DCS (Distributed Control Systems) Software Development Host Computer (DCS) Software Interfacing Development HMI & SCADA Supervision System Software Development Electrical Engineering Activities Instrumental Engineering Activities Control System Engineering CEAR offer you a complete set of Industrial IT automation solutions to meet your entire plant automation needs (Oil & gas, Petrochemical, Chemical, Refining, Power Plant, Pharmaceutical and Food Industries). CEAR provides Customer-tailored solution to span the full breadth of software, hardware and service needs including: Study, Design and Manufacture, F.A.T. Activities, Software Development, Engineering, Installation, Commissioning, Start-up, Training and After Sale Assistance and Service.

5 ACTIVITIES ENGINEERING Electrical Engineering Instrumental Engineering
Control System Engineering CEAR has gained outstanding experience, knowledge in project management and in supply of complete set of electrical, instrumental and control documentation, in order to comply the needs of main World Contractor & Engineering Company. Engineering documentation portfolio covers a wide range of Customer needs including: Electrical Engineering Documentation Instrumentation Engineering Documentation Control System Engineering Documentation

6 CONTAINERISED SUBSTATION for OUTDOOR INSTALLATION CTE SERIES
The CTE series Medium Voltage heavy-duty substation for outdoor installation is a free standing, containerised unit, specifically designed for job site electrification. It is completely self contained and is easily movable. It can be lifted with the transformer fitted. The substation is provided with M.V. switchboard, transformer and L.V. switchboards, designed to suit customer requirements. MAIN TECHNICAL DATA Rated Medium Voltage kV Rated Low Voltage V On request Highest capacity transformer kVA 4500 Enclosure IP 549 Operating Temperature °C -20 ÷ 50 Standard EN EN 60529 EN IEC 6909 IEC60864 Now we will see in detail, some slide showing our products CTE substations are: Easy to install because they are pre-assembled in the factory. Easy to transport and move because they comply with the ISO size Strong because they are self-supporting single pieces. Compact, because they are very small in size compared to traditional concrete buildings. Well versed, because they can be moved and reused at other site. SIZE SIZE 10’ 2991 x 2438 x 2591 mm SIZE 15’ 4570 x 2438 x 2591 mm SIZE 20’ 6055 x 2438 x 2591 mm SIZE 25’ 7620 x 2438 x 2591 mm SIZE 30’ 9125 x 2438 x 2591 mm SIZE 40’ x 2438 x 2591 mm SIZE STANDARD ISO

7 HEAVY DUTY AND COMPACT SUBSTATION CTS SERIES
Compact CTS series, Medium Voltage Electrical Substation, is a reinforced unit that can be installed in particularly critical conditions of use with little available space. The CTS Compact Substation is provided with M.V. unit, transformer and L.V. unit, designed to suit customer requirements. Extremely robust and resistant to heavy mechanical stress, CTS substation can operate in extreme environmental conditions. MAIN TECHNICAL DATA Rated Medium Voltage kV 12-17,5- 24 Rated Low Voltage V On request Highest capacity transformer kVA Up to 1600 Enclosure IP 549 Operating Temperature °C -20 ÷ 50 Standard EN EN 60529 EN IEC 6909 IEC 60864 SIZE & POWER RATE SIZE 1 3500 x 2000 x 1100 mm 100÷150 kVA SIZE 2 3700 x 2000 x 1100 mm 315÷630 kVA SIZE 3 3900 x 2000 x 1100 mm 800÷1000kVA SIZE 4 4100 x 2000 x 1100 mm 1250kVA SIZE 5 4800 x 2000 x 1100 mm 1600kVA These substations fulfil the following fundamental prerequisites: Compact size Durability, due to the frame in thick steel sheet (3-4 mm width) and coating that is suitable for the environmental conditions. Easy to set up connections, because they are pre-assembled in the factory. Mobility on request, the unit can be equipped with drive runners or rubber tracks. Safety for the operator due to stricter safety regulations for construction. It conforms to European Standard IEC, Tunnelling and Mining Rules.

8 EEX-p CONTAINERISED SUBSTATION for HAZARDOUS AREA OVP SERIES
The OVP series pressurized free substation is a free standing containerised unit, specially designed for industrial sites in hazardous area. A pressurized substation is defined as "having an internal overpressure housing EEx-p”, suitable for Group I and Group II zones. It’s completely self contained and thanks to it’s strong structure it can operate in very hard environmental conditions. MAIN TECHNICAL DATA Rated Medium Voltage kV Rated Low Voltage V On request Highest capacity transformer (Pressurized cooling system) kVA Up to 800kVA (Special cooling system) 2500kVA Enclosure IP 549 Operating Temperature °C -20 ÷ 40 Standard EN EN 50016 EN EN 50039 IEC IEC IEC IEC ATAX Pressurisation equipment includes: EEx-d housing involving electronic system for pressurisation and purging control EEx-i safety devices for purging and pressurisation control Purging pneumatic system including washout valve, pneumatic on-off valve, manual register, Air rolling shutter Holding pressure system including pressure reducer, pressure gauge and on-off valve Working Overpressure: 2-5 mBAr Pa Low Alarm Level: 0,6 mBar SIZE STANDARD ISO

9 ELECLAD MEDIUM VOLTAGE SWITCHGEAR
ELECLAD is Medium Voltage Metal-Clad Arc Proof Switchgear suitable for indoor application. It’s a modular switchgear composed by standardised unit line up. Each unit consist in three Power compartments (bus bar, feeder, circuit breaker) and three Auxiliary compartments (Instrument, auxiliary and voltage transformer) The ELECLAD switchboards are used in primary Medium Voltage power distribution. MAIN TECHNICAL DATA Rated Voltage kV 12 ÷ 24 Impulse withstand voltage 75 – 95 – 125 Rated frequency Hz 50 – 60 Rated bus bar current A 400 ÷ 630 Rated short time withstand current kA 12,5 ÷ 25 Enclosure IP 4X Operating Temperature °C + 5 ÷ 45 Standard IEC CE DIMENSION Width 600 ÷ 1000 mm Height 2160 ÷ 2600 mm Dept 1550 ÷ 2300 mm

10 ELECAB MEDIUM VOLTAGE SWITCHGEAR
The ELECAB series Medium Voltage Metal Enclosed Switchgear are composed by prefabricated air insulated metal frames, provided with: on load or no load switch disconnector, automatic circuit breaker (Air, Vacuum or SF6 insulated) and measure devices. The ELECAB switchboards are used in secondary Medium Voltage power distribution. MAIN TECHNICAL DATA Rated Voltage kV 12 – 24 36 Rated lightening impulse withstand voltage 170 Rated frequency Hz Rated bus bar current A 630 800 Rated short time withstand current kA 25 16 Enclosure IP 3X Operating Temperature ° C + 5 ÷ 45 Standard IEC CE DIMENSION 12-24kV Width 350 ÷ 750 mm Height 1950 mm Dept 1150 mm In particular, it can be installed in transformer substations, distribution substations used to control and protect lines, motors, transformers, generators and capacitor banks. The cubicles can be easily interconnected to switchboard configurations in compliance with the customer requirements. DIMENSION 36kV Width 700 ÷ 1100 mm Height 2250 mm Dept 1350 mm

11 QDP LOW VOLTAGE POWER CENTER
The QDP Power Center series is Low Voltage Switchgear It’s a modular construction, variable shapes that can fulfil a wide variety of technical needs for electrical plants where high currents distribution systems is required. In order to reach maximum personnel safety, service continuity, easy inspection and maintenance, QDP series cover the following requirements: Protective covers and metallic divider between each single compartment and switch cell Internal metallic dividers between the front area (containing the switches) and the rear area (containing the copper bars and power cables) MAIN TECHNICAL DATA Rated Voltage V 690 Rated frequency Hz Rated short time withstand current (1s) kA 50 – 75 – 100 Shape FORM 1 up to 4 Enclosure IP 30/20 ÷ 54 Operating Temperature °C -10 ÷ 45 Standard EN IEC CE DIMENSION Width 300 ÷1250 mm with 50mm increases Height 2250 mm Dept 800 ÷2000 mm

12 QCM LOW VOLTAGE MOTOR CONTROL CENTER
The Motor Control Center QCM series is an Electric Switchgear for centralized protection, operating and motor’s control. The Motor Control Center consists in different compartments divided into several sections, which contain fixed or drawable drawers with relevant equipment for each motor or electrical load. MAIN TECHNICAL DATA Rated Voltage V 690 Rated impulse withstand voltage kV 8 - 12 Rated frequency Hz Rated short time withstand current (1s) kA up to 65 Highest rated current A 2500 Shape FORM 1 up to 4 Enclosure IP 41/20 ÷ 55 Operating Temperature °C -10 ÷ 45 Standard EN IEC CE The technical solutions of our MCC’s fulfil the following mandatory requirements: Easy and quick replacement of drawer with new one, in casein of failure Easy maintenance Uninterrupted operation Safety during operation Small size Easy expansion

13 OUR MAIN CLIENTS Industrial companies, EPC contractor and commitments on: chemical and petrochemical oil & gas pharmaceutical big works manufacturer industries (food, iron & steel, glass, concrete production plant..etc.) Energy plants Ecology In left slide side you will find Electrical Engineering Documentation list In right slide side you will find Instrumental Engineering Documentation list

14 Some of our realizations:

15 CONCLUSIONS CEAR products and services portfolio covers a wide range of requirements from the electricity delivery point (up to 33 kV) to the most remote electrical and instrumental control point of any industrial process plant. CEAR can perform all required turn-key job operations, starting from the analysis of Customer needs and specifications through all design and manufacturing steps, commissioning, start-up and training, up to after sale service and support. A well organized and efficient technical structure, a highly skilled staff of technicians, up-dated design tools and manufacturing facilities, allows CEAR to guarantee top quality products fully complying with standard UNI EN ISO 9001:2008 (ISO 9001:2008). CEAR is therefore the ideal partner for Company that require quality, rapidity, competitiveness and flexibility in turn-key supplies. CEAR provides expert consulting at the beginning stages of a project when critical decisions are made to assure that the control systems are reliable, robust, and cost effective. CEAR then provides a strong design effort to facilitate the installation. This stage typically includes equipment selection/specificaiton, instrumentation design, programming, HMI, and construction documents. Finally CEAR provides the field services necessary during construction, commissioning, and start-up to assure that each control system operates properly, effectively, and within the project's schedule. This approach results in quality services that satisfy each client's needs.


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