Presentation on theme: "COSTRUZIONI ELETTROTECNICHE CEAR s.r.l."— Presentation transcript:
1COSTRUZIONI ELETTROTECNICHE CEAR s.r.l. Via Bertarini 72 – – Carugate (MI) –ItalyPh Fax–Ladies & GentlemenGood morning,My name is Vittorio RIVA, I’m in charge of COSTRUZIONI ELETTROTECNICHE CEAR’s Sales Department, and I will be the keynote speaker.First off all I would like to thank you for taking a part in conferenceandmany thanks also to EL SEWEDY for giving us this big opportunity to present to you our products and services.
2COMPANY INFORMATION Located in Carugate (Milan – Italy) Founded in 1980Head Office’s and workshop total surface : 4000 m2Our offices and workshop are located CARUGATE, a small city very close to MilanWe are 5 (five ) km far from Milan Linate Airport and about 50 (fifty) km far from Malpensa International AirportThe establishment of company dates 1980 (nineteen-eighty)Total covered surface, including offices and workshop is about 4000 (fourthousand) square meters
3DESIGN AND MANUFACTURING ACTIVITIESDESIGN AND MANUFACTURINGM.V./L.V. Containerized Substations (*)M.V./L.V. Heavy Duty & Compact Substations (*)Containerized Electrical and Control Room (*)Containerized Equipment Room (*)M.V. Switchgear Metal Enclosed and Metal Clad (*)L.V. Power Center (*)L.V. MCC Motor Control Center (*)L.V. Distribution Panel (*)PLC Control Panels (*)Local Panel (*)Industrial Weighing Systems(*) EEx-p protection for HazardousGroup I and Group II zone are availableCompany activity covers the design and manufacturing of electrical substation, electrical distribution panels (Medium and Low Voltage), automation systems, electrical and instrumentation engineering , installation, commissioning, start-up and after sales activities.In detail we design and manufacture:EEx-p protection for Hazardous Group I and Group II zone are available for products marked by an “asterisk”
4ACTIVITIES COMPLETE AUTOMATION SYSTEM Design, integration and manufacture of complete Automation Control System for Industrial PlantOur product and services portfolio ranges from:Control Panel for safe and hazardous area(EEx-p type suitable for Group I and Group II zones)toPLC (Programmable Logic Controllers) Software DevelopmentSmall DCS (Distributed Control Systems) Software DevelopmentHost Computer (DCS) Software Interfacing DevelopmentHMI & SCADA Supervision System Software DevelopmentElectrical Engineering ActivitiesInstrumental Engineering ActivitiesControl System EngineeringCEAR offer you a complete set of Industrial IT automation solutions to meet your entire plant automation needs (Oil & gas, Petrochemical, Chemical, Refining, Power Plant, Pharmaceutical and Food Industries).CEAR provides Customer-tailored solution to span the full breadth of software, hardware and service needs including:Study, Design and Manufacture, F.A.T. Activities, Software Development, Engineering, Installation, Commissioning, Start-up, Training and After Sale Assistance and Service.
5ACTIVITIES ENGINEERING Electrical Engineering Instrumental Engineering Control System EngineeringCEAR has gained outstanding experience, knowledge in project management and in supply of complete set of electrical, instrumental and control documentation, in order to comply the needs of main World Contractor & Engineering Company.Engineering documentation portfolio covers a wide range of Customer needs including:Electrical Engineering DocumentationInstrumentation Engineering DocumentationControl System Engineering Documentation
6CONTAINERISED SUBSTATION for OUTDOOR INSTALLATION CTE SERIES The CTE series Medium Voltage heavy-duty substation for outdoor installation is a free standing, containerised unit, specifically designed for job site electrification.It is completely self contained and is easily movable. It can be lifted with the transformer fitted.The substation is provided with M.V. switchboard, transformer and L.V. switchboards, designed to suit customer requirements.MAIN TECHNICAL DATARated Medium VoltagekVRated Low VoltageVOn requestHighest capacity transformerkVA4500EnclosureIP549Operating Temperature°C-20 ÷ 50StandardEN EN 60529ENIEC 6909IEC60864Now we will see in detail, some slide showing our productsCTE substations are:Easy to install because they are pre-assembled in the factory.Easy to transport and move because they comply with the ISO sizeStrong because they are self-supporting single pieces.Compact, because they are very small in size compared to traditional concrete buildings.Well versed, because they can be moved and reused at other site.SIZESIZE 10’ 2991 x 2438 x 2591 mmSIZE 15’ 4570 x 2438 x 2591 mmSIZE 20’ 6055 x 2438 x 2591 mmSIZE 25’ 7620 x 2438 x 2591 mmSIZE 30’ 9125 x 2438 x 2591 mmSIZE 40’ x 2438 x 2591 mmSIZESTANDARD ISO
7HEAVY DUTY AND COMPACT SUBSTATION CTS SERIES Compact CTS series, Medium Voltage Electrical Substation, is a reinforced unit that can be installed in particularly critical conditions of use with little available space.The CTS Compact Substation is provided with M.V. unit, transformer and L.V. unit, designed to suit customer requirements.Extremely robust and resistant to heavy mechanical stress, CTS substation can operate in extreme environmental conditions.MAIN TECHNICAL DATARated Medium VoltagekV12-17,5- 24Rated Low VoltageVOn requestHighest capacity transformerkVAUp to 1600EnclosureIP549Operating Temperature°C-20 ÷ 50StandardEN EN 60529ENIEC 6909IEC 60864SIZE & POWER RATESIZE 13500 x 2000 x 1100 mm100÷150 kVASIZE 23700 x 2000 x 1100 mm315÷630 kVASIZE 33900 x 2000 x 1100 mm800÷1000kVASIZE 44100 x 2000 x 1100 mm1250kVASIZE 54800 x 2000 x 1100 mm1600kVAThese substations fulfil the following fundamental prerequisites:Compact sizeDurability, due to the frame in thick steel sheet (3-4 mm width) and coating that is suitable for the environmental conditions.Easy to set up connections, because they are pre-assembled in the factory.Mobility on request, the unit can be equipped with drive runners or rubber tracks.Safety for the operator due to stricter safety regulations for construction.It conforms to European Standard IEC, Tunnelling and Mining Rules.
8EEX-p CONTAINERISED SUBSTATION for HAZARDOUS AREA OVP SERIES The OVP series pressurized free substation is a free standing containerised unit, specially designed for industrial sites in hazardous area.A pressurized substation is defined as "having an internal overpressure housing EEx-p”, suitable for Group I and Group II zones.It’s completely self contained and thanks to it’s strong structure it can operate in very hard environmental conditions.MAIN TECHNICAL DATARated Medium VoltagekVRated Low VoltageVOn requestHighest capacity transformer(Pressurized cooling system)kVAUp to 800kVA(Special cooling system)2500kVAEnclosureIP549Operating Temperature°C-20 ÷ 40StandardEN EN 50016EN EN 50039IEC IECIECIECATAXPressurisation equipment includes:EEx-d housing involving electronic system for pressurisation and purging controlEEx-i safety devices for purging and pressurisation controlPurging pneumatic system including washout valve, pneumatic on-off valve, manual register,Air rolling shutterHolding pressure system including pressure reducer, pressure gauge and on-off valveWorking Overpressure: 2-5 mBArPaLow Alarm Level: 0,6 mBarSIZESTANDARD ISO
9ELECLAD MEDIUM VOLTAGE SWITCHGEAR ELECLAD is Medium Voltage Metal-Clad Arc Proof Switchgear suitable for indoor application.It’s a modular switchgear composed by standardised unit line up.Each unit consist in three Power compartments(bus bar, feeder, circuit breaker) andthree Auxiliary compartments(Instrument, auxiliary and voltage transformer)The ELECLAD switchboards are used in primary Medium Voltage power distribution.MAIN TECHNICAL DATARated VoltagekV12 ÷ 24Impulse withstand voltage75 – 95 – 125Rated frequencyHz50 – 60Rated bus bar currentA400 ÷ 630Rated short time withstand currentkA12,5 ÷ 25EnclosureIP4XOperating Temperature°C+ 5 ÷ 45StandardIECCEDIMENSIONWidth600 ÷ 1000 mmHeight2160 ÷ 2600 mmDept1550 ÷ 2300 mm
10ELECAB MEDIUM VOLTAGE SWITCHGEAR The ELECAB series Medium Voltage Metal Enclosed Switchgear are composed by prefabricated air insulated metal frames, provided with:on load or no load switch disconnector, automatic circuit breaker(Air, Vacuum or SF6 insulated) and measure devices.The ELECAB switchboards are used in secondary Medium Voltage power distribution.MAIN TECHNICAL DATARated VoltagekV12 – 2436Rated lightening impulsewithstand voltage170Rated frequencyHzRated bus bar currentA630800Rated short time withstand currentkA2516EnclosureIP3XOperating Temperature° C+ 5 ÷ 45StandardIECCEDIMENSION 12-24kVWidth350 ÷ 750 mmHeight1950 mmDept1150 mmIn particular, it can be installed in transformer substations, distribution substations used to control and protect lines, motors, transformers, generators and capacitor banks.The cubicles can be easily interconnected to switchboard configurations in compliance with the customer requirements.DIMENSION 36kVWidth700 ÷ 1100 mmHeight2250 mmDept1350 mm
11QDP LOW VOLTAGE POWER CENTER The QDP Power Center series is Low Voltage SwitchgearIt’s a modular construction, variable shapes that can fulfil a wide variety of technical needs for electrical plants where high currents distribution systems is required.In order to reach maximum personnel safety, service continuity, easy inspection and maintenance, QDP series cover the following requirements:Protective covers and metallic divider between each single compartment and switch cellInternal metallic dividers between the front area (containing the switches) and the rear area (containing the copper bars and power cables)MAIN TECHNICAL DATARated VoltageV690Rated frequencyHzRated short timewithstand current (1s)kA50 – 75 – 100ShapeFORM1 up to 4EnclosureIP30/20 ÷ 54Operating Temperature°C-10 ÷ 45StandardEN IECCEDIMENSIONWidth300 ÷1250 mm with 50mm increasesHeight2250 mmDept800 ÷2000 mm
12QCM LOW VOLTAGE MOTOR CONTROL CENTER The Motor Control Center QCM series is an Electric Switchgear for centralized protection, operating and motor’s control.The Motor Control Center consists in different compartments divided into several sections, which contain fixed or drawable drawers with relevant equipment for each motor or electrical load.MAIN TECHNICAL DATARated VoltageV690Rated impulse withstand voltagekV8 - 12Rated frequencyHzRated short time withstand current (1s)kAup to 65Highest rated currentA2500ShapeFORM1 up to 4EnclosureIP41/20 ÷ 55Operating Temperature°C-10 ÷ 45StandardEN IECCEThe technical solutions of our MCC’s fulfil the following mandatory requirements:Easy and quick replacement of drawer with new one, in casein of failureEasy maintenanceUninterrupted operationSafety during operationSmall sizeEasy expansion
13OUR MAIN CLIENTSIndustrial companies, EPC contractor and commitments on:chemical and petrochemicaloil & gaspharmaceuticalbig worksmanufacturer industries (food, iron & steel, glass, concrete production plant..etc.)Energy plantsEcologyIn left slide side you will find Electrical Engineering Documentation listIn right slide side you will find Instrumental Engineering Documentation list
15CONCLUSIONSCEAR products and services portfolio covers a wide range of requirements from the electricity delivery point (up to 33 kV) to the most remote electrical and instrumental control point of any industrial process plant.CEAR can perform all required turn-key job operations, starting from the analysis of Customer needs and specifications through all design and manufacturing steps, commissioning, start-up and training, up to after sale service and support.A well organized and efficient technical structure, a highly skilled staff of technicians, up-dated design tools and manufacturing facilities, allows CEAR to guarantee top quality products fully complying with standard UNI EN ISO 9001:2008 (ISO 9001:2008).CEAR is therefore the ideal partner for Company that require quality, rapidity, competitiveness and flexibility in turn-key supplies.CEAR provides expert consulting at the beginning stages of a project when critical decisions are made to assure that the control systems are reliable, robust, and cost effective.CEAR then provides a strong design effort to facilitate the installation. This stage typically includes equipment selection/specificaiton, instrumentation design, programming, HMI, and construction documents. Finally CEAR provides the field services necessary during construction, commissioning, and start-up to assure that each control system operates properly, effectively, and within the project's schedule.This approach results in quality services that satisfy each client's needs.