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Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C Optimising Your Machine for Differentiated Value.

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Presentation on theme: "Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C Optimising Your Machine for Differentiated Value."— Presentation transcript:

1 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C Optimising Your Machine for Differentiated Value

2 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Why We Are Here Today We want to show you how you can design a high performance system at a cost effective price We want to show you how you can reduce the time and cost it takes to integrate your equipment into the end user environment We want to show you how you can do the above while also delivering equipment that provides differentiated value to your end users 2 Design Optimisation Simplified Integration Differentiated Value

3 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Manufacturing Drivers Today Solutions End Users Optimise the Operation of Production Line OEMs Optimise the Effectiveness of Equipment Building Flexibility Faster Commissioning, Reconfiguration Integration & Simplification Control, Safety, Information/IT Optimum Asset Utilisation Global Support Services Cost Total Lifecycle Cost Flexibility Faster Commissioning, Reconfiguration Integration & Simplification Control, Safety, Information/IT Performance Equipment Effectiveness Global Support Services Cost Total Cost to Design, Develop, & Deliver 3

4 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Response: Machine and Equipment Builder Performance Commissioning Global Service & Support Reliability & Quality Machine Performance Design Design Productivity Extensible Engineering Scalability Global Standards Risk Assessment Design for Sustainability Develop Deliver Time to Market Supply Chain Efficiency Flexible Equipment Models Simplified Integration Design Optimisation 4 Machine Builders today are challenged to differentiate themselves amidst global competition and rapidly evolving technology. To achieve greater profitability, Machine Builders must improve their overall operational performance.

5 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Design, Develop & Deliver Examples Maximise design productivity with extensible engineering Use scalable control architectures Provide extensive industry & application expertise Optimise Your Machine Design Leverage product selection & configuration tools Easily select hardware & generate bills of material Size & select an optimal motion system Use scalable technology Meet global safety & environmental standards Meet functional safety standards with integrated safety solutions Harness the inherent value of intelligent safety solutions with a Safety Lifecycle Approach Avoid redesign changes – Perform risk assessments up front 5

6 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Design, Develop & Deliver Examples Optimise & reuse your machine design Improve machine flexibility with modular programming techniques Develop reusable equipment modules with Modular Programming Retrieve code to use as a foundation Simplify Integration Integrated Architecture solutions with a single network Scalable control solutions reduce engineering time & eliminate risks Reduce number of programming and configuring software packages Supply Chain Efficiency Local sales & support Preferred parts availability consultation Reduce time & costs using a single supplier Reduce BOM 6 Improve time to market to meet customer delivery commitments

7 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Reduce Overall Installation & Commissioning Easily integrate with your customers information systems Link real-time reporting from machine-level to IT infrastructure with standard EtherNet/IP Provide an accurate view of plant operations Improve Reliability & Quality Remotely monitor machine system status & perform authorised program changes Achieve higher levels of business performance with Network & Security Services Provide Global Service & Support 24 x 7 multi-lingual support Connect to your machines globally with remote managed services Start up, warranty, emergency and more via Field Support Options Online & Phone Support | Training | OnSite Support | Repair Services | MRO Asset Management | Safety | Energy | Network & Security | Managed Services 80 CountriesI20 LanguagesI6 Remote Support CentersI10 Remanufacturing DepotsI9 Exchange HubsIAverage 13+ Years Experience Design, Develop & Deliver Examples 7

8 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Continuing to Enhance Our Capabilities Rockwell Automation recently released a number of new products designed to help OEMs increase their business performance 8 Motion Analyzer 6 Kinetix 350 CompactLogix 5370 Controllers PanelView Plus 6 Terminals Kinetix 5500 and VPL Motors *coming soon Stratix 5700LDAT Linear Thruster PowerFlex 525 L1L2L3

9 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Equipment Builder Performance 9 Commissioning Global Service & Support Reliability & Quality Machine Performance Design Design Productivity Extensible Engineering Scalability Global Standards Risk Assessment Design for Sustainability Develop Deliver Time to Market Supply Chain Efficiency Flexible Equipment Models Simplified Integration Design Optimisation Kinetix 350 CompactLogix 5370 Controllers PanelView Plus 6 Terminals Kinetix 5500 and VPL Motors *coming soon Stratix 5700LDAT Linear Thruster Motion Analyzer 6 PowerFlex 525 L1L2L3

10 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Mechatronics and Machine Design 10 Mechanical Design Control Design Motion System Design synergy of several engineering disciplines… Mechatronic design is a collaborative venture between mechanical, electrical, and control design engineers – the outcome is a machine design optimised for high performance controls.

11 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Time to Market Improvements – Motion Analyzer Tuning Simulation Decrease / eliminate Prototype builds by testing scenarios in Solidworks and Motion Analyzer Code Generation Motion Analyzer can both export and import project as.L5X Enables fast and reliable exchange of data with RSLogix5000 Partially supports Product Lifecycle Management 11 Download Motion Analyzer Here

12 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Time to Market Improvements – Drives and Motion Accelerator Toolkit Drives and Motion Accelerator Toolkit (DMAT) design wizard can automate file selections and importation. To speed development, the wizard asks questions about your application and produces the tools to start YOUR application WITHIN MINUTES. Tell the Wizard which controller, drives, HMI and I/O your application will use. The Wizard then runs and generates. A Bill of Materials of the products you specified A Folder of Wiring Diagrams and Panel Layout footprints ready your CAD program A Logix program with the configuration and basic control needs for your products A starting HMI application with adaptation instructions for your application 12 Download DMAT Here How much faster can you bring your machine to market with the DMAT Wizard to help start your design? How much faster can you bring your machine to market with the DMAT Wizard to help start your design?

13 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Time to Market Improvements – Drives and Motion Accelerator Toolkit 13 The DMAT includes automation engineering design tools for the entire machine control application development. Bill of Material, CAD, Logic, HMI, Quick Start The DMAT allows Machine Builders to significantly reduce design time and cost; allowing them to concentrate on the intellectual property that produces compelling and differentiating machine features. Bill of Material Files Wiring Diagrams and Panel Layout Drawings HMI Screens for status and diagnostics Quick Start for Base System Setup Programming for control and configuration

14 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Time to Market Improvements – Drives and Motion Accelerator Toolkit 14 Quick Start for Base System Setup The DMAT Wizard was used to develop the base application files for a 4 axis example. The Designer Wizard produced files ready for the application details after 16 minutes of work 65 catalogue numbers 15 Wiring Diagrams 7 pages of panels / product lines Models 22 HMI Screens Covering 4 Drives, Alarming /Machine Control 425 Lines of Code 6 Products configured Program & Diagnostic Tags

15 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Time to Market Improvements – Drives and Motion Accelerator Toolkit 15 Advantages Designers can spend their time optimising their machine operations for better performance and higher profits Initial Project setup Time needed for an example 4 axis system Task Time w/o DMAT Accelerator Time Using DMAT Wizard Turning specifications into catalog numbers and accessories 4 Hours5 Minutes Produce initial base set of CAD drawings80 Hours5 Minutes Produce initial base program40 Hours3 Minutes Produce initial base HMI set80 Hours3 Minutes From 204 hours to 16 minutes !!!!!

16 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Simplifying Your Design – Single Network, Global Standards Standard Unmodified Ethernet Lower wiring costs Simplified Integration of the entire control solution on one network. including HMI, PAC, I/O and motion. Safe Torque Off standard Scalable Platform to meet global machine standards 120V, 240V - single and 3 phase 460V – 3 phase Designed as a System Controller, Motion, HMI 16

17 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Simplifying Your Design – Motion Simplification 50% reduction in size Efficient motors reduce size and cost Up to 2 Sizes Smaller Drive Single Cable Design reduces installation (60%) & procurement costs (27%) Induction Motor support reduces inventory, and simplifies design Energy efficient drive/motor match and green shunt Zero stacking, no backplane Two EtherNet/IP ports to support Device Level Ring (DLR) Designed as a System Controller, Motion, HMI 17

18 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Simplifying Your Design – Linear Thruster Replace complex transmissions with linear actuators. Eliminates weeks of engineering, design and documentation time per custom designed actuator axis. Vastly reduces the amount of components that need to be purchased from multiple vendors for custom actuators. Eliminates the time needed to assemble a custom actuator into a machine. 18 Reduces Engineering, Purchasing and Assembly Efforts! Reduces Engineering, Purchasing and Assembly Efforts!

19 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. CompactLogix 5370 Programmable Automation Controllers (PACs) Expanding on the scalability of the Logix family of controllers The CompactLogix 5370 PACs offer: A wider variety of options to provide best-fit alternatives for specific application requirements A strong motion solution when combined with Kinetix® servo drive for customers requiring high performance in a compact and affordable package Common and consistent features across all three platforms (L1, L2 and L3); scalability between the Logix families (CompactLogix and ControlLogix) 19

20 Copyright © 2012 Rockwell Automation, Inc. All rights reserved CompactLogix Summary 20 Integrated Motion, 2x performance increase, >25% improvement in network and many more… …in a compact form factor provides a right size control for your application needs Integrated Motion, 2x performance increase, >25% improvement in network and many more… …in a compact form factor provides a right size control for your application needs Battery-less Operation 2x Scan Time Performance Increase Embedded DLR EtherNet/IP Switch Sockets communication >25% improvement in network Packets Per Second (PPS) SD Flash for Program and Data Storage Integrated Motion in L1,L2 and L3 M controllers (CIP Motion / CIP Synch) All models (L3, L2, L1) Local Expansion with up to 6 or 8 POINT I/O Modules L1 Local Expansion with up to Modules Much smaller form factor for L2 Controllers Universal Analog Input (C, V, Thermocouple, RTD), 14 bit resolution L2 USB port for programming

21 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.21 The Power of Logix AOI

22 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Simplified and Scaled Architectures CompactLogix chassis PowerFlex SERCOS EtherNet/IP DeviceNet PanelView Plus Kinetix 6200 POINT I/O 22 Stratix ArmorBlock I/O

23 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Simplified and Scaled Architectures CompactLogix chassis Stratix 5700 EtherNet/IP Kinetix PowerFlex PanelView Plus 6 POINT I/O ArmorBlock I/O

24 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Simplified and Scaled Architectures CompactLogix chassis Stratix 5700 EtherNet/IP Kinetix PowerFlex PanelView Plus 6 POINT I/O ArmorBlock I/O

25 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive 25 Single cable eliminates Hardware and wire terminations Innovative Common AC/DC bus eliminates hardware, reduces installation time and lowers costs Induction motor (V/Hz) support simplifies inventory and maintenance 50% smaller Clamp design prevents installation mistakes and enforces 360° bonding for noise immunity Supports 195 – 528 VAC input, reducing inventory

26 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. PowerFlex 525 AC Drives 26 USB Connectivity for Faster Configuration USB Connectivity for Faster Configuration HIM The LCD Human Interface Module supports multiple Languages and feature scroling text HIM The LCD Human Interface Module supports multiple Languages and feature scroling text Embedded Ethernet Port Provides Premier Integration into the Logix environment Embedded Ethernet Port Provides Premier Integration into the Logix environment Safe Torque-Off A standard feature of the PowerFlex 525 Drives Safe Torque-Off A standard feature of the PowerFlex 525 Drives Simplified Programming Easy to use Software and MainsFree programming via USB Simplified Programming Easy to use Software and MainsFree programming via USB Modular Design Offers ease of installation and programming Modular Design Offers ease of installation and programming Power Range 115V to 600V 0.37 to 22kW Power Range 115V to 600V 0.37 to 22kW

27 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Stratix 8000 & 5700 Family Layer 2 & 3 Managed Switches w/ Cisco Technology Inside 27 Best for the Plant Floor Environment Easy to Integrate and Maintain – Default configurations for Industrial Automation – Removable storage cards for one step device replacement Best for the Plant Floor Environment Easy to Integrate and Maintain – Default configurations for Industrial Automation – Removable storage cards for one step device replacement Best of Rockwell Automation Premier (CIP) interface to Integrated Architecture – Studio 5000 for configuration (AOP) – Predefined Logic tags for diagnostics – FactoryTalk View Faceplates Best of Rockwell Automation Premier (CIP) interface to Integrated Architecture – Studio 5000 for configuration (AOP) – Predefined Logic tags for diagnostics – FactoryTalk View Faceplates Best of Cisco Secure integration with plantwide network – Cisco internetworking operating system (IOSTM) – Cisco CatalystTM switch architecture and feature set – Familiar tools for IT professionals: command line interface (CLI), Cisco Network Assistant (CNA) and Device Manager Best of Cisco Secure integration with plantwide network – Cisco internetworking operating system (IOSTM) – Cisco CatalystTM switch architecture and feature set – Familiar tools for IT professionals: command line interface (CLI), Cisco Network Assistant (CNA) and Device Manager Stratix 5700 … integrating the IT and Industrial Environments A unique product family in the market…. Stratix 8000/8300

28 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Switch Tools and Integration 28

29 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Equipment Integration How do you overcome the challenges? Simplified architectures Standard unmodified Ethernet How do you overcome the challenges? Simplified architectures Standard unmodified Ethernet 29

30 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. contact a remote service engineer? Differentiation – Smart Machines 30

31 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Differentiation – Smart Line Lowers Lifecycle TCO 31

32 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Summary You design a machine with less parts, and lower inertia, which leads to lower cost motors and drives Less parts and smaller motors and drives means a smaller footprint Increased scalability of controllers allows you to only pay for the control and features you need Simplified equipment allows you to turn over jobs faster, meaning getting paid faster 32 Design Optimisation

33 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Summary Using standard, unmodified Ethernet allows you to easily integrate into an end user environment Cisco enabled switches promotes easy adoption by end user IT departments Fast integration means less time at end user site 33 Simplified Integration

34 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Summary Because back in design you optimised, you deliver a machine with less parts, requiring less spares, less maintenance, less energy usage and longer uptime Providing a smart machine gives a competitive advantage to your end users and differentiates your equipment in the market Providing information enabled equipment allows the customer to get the information they need to optimise operations and meet their efficiency goals 34 Differentiated Value

35 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. More Information If you would like more information on our midrange platform, you can visit 35

36 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Follow ROKAutomation on Facebook & Twitter. Connect with us on LinkedIn. Rev 5058-CO900C Questions?


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