Presentation on theme: "Inheriting from World’s Leading Technology"— Presentation transcript:
1 Inheriting from World’s Leading Technology Introduction of Lovol new factoryTianjin Lovol Engines Co., Ltd.May, 20111
2 I. General Information Content II. Profile of the first stage project III. Introduction of the advanced production technology and equipmentsIV. Our scheme for technology and R&DV. Application and performanceVI. Products introduction
3 I. General information 1. Background To meet stricter requirements for emission and consumption, develop more new products and increase marketing capacity, satisfy China’s new requirements and standards for vehicle engine’s function, energy consumption and emission, Our company planed and prepared to establish a brand new factory in the year of 2007.2. Site of factoryLovol new factory is located in Tianjin Beichen Science and Technology Industrial Park, which is close to the outer-ring road, Jingji and Jingjintang freeway. It is about 20 kilometers far from Tianjin South Railway Station (for goods transportation), 40 kilometers far from Tianjin sea port which is one of the biggest in North of China, 16 kilometers from Tianjin International Airport, and 110 kilometers from Beijing.
4 I. General information 3. Investment The total construction of the new factory is scheduled to be finished in three stages with total investment of 400 million US Dollars. The total investment of the first stage which has been finished is 120 million US Dollars.4. AreaLovol new factory covers an area of 320,123 ㎡ ，including three complex workshops, R&D center, office building, physical-chemical measuring building, public station, sewage disposal station, dormitory and so on. It will be constructed by three stages with total building area of 148,804 ㎡. The first stage project covers an area of 46,000㎡.
5 II. Profile of the first stage project The construction project of the first stage was begun in 2008 and has been finished by the end of 2010, total building area is 46000㎡ including complex workshops and other auxiliary public facilities.①office area (4000 ㎡)②cylinder block line(11300 ㎡, sets by three shifts)③assembly line(4600 ㎡ , sets by two shifts)④testing line(3800 ㎡, sets by two shifts )⑤painting line(1400 ㎡, sets by two shifts )⑥finishing line(600 ㎡, sets by two shifts )⑦production material distribution area(3200 ㎡, sets by two shifts )⑧finished-products storage (3100 ㎡)
6 III. Introduction of the advanced production technology and equipments Processing techniques and production system of the lines in our new factory were designed and built by taking domestically and globally advanced lines such as Cummins lines as the benchmark.1、Machining workshopThe cylinder block line was totally invested 33million US Dollars. It occupies an area of 11300㎡ , it can produce totally 6 different models of cylinder block of B,D series. The annual production capacity is 100,000 units by three shifts with totally 40 equipments.The cylinder block line is composed by special automatic production line and processing center. Such key parts as cylinder bore , crankshaft bore etc. are processed by first level equipments that were imported from American and European countries, such as MAG (U.S.A), NAGEL (Germany). Processing center for Semi-finished machining was imported from MAZAK (Japan). All the main processing sections are equipped with automatic measuring tools and SPC analysis to track and monitor the processing quality.
8 III. Introduction of the advanced production technology and equipments Annex：equipments supplier listNo.Equipment NameEquipment supplierUsage1Finish machining equipment (import)MAG,USAMachining of cylinder hole and crankshaft hole2Honing machineNAGEL, GermanyMachining of cylinder wall3Computerized Numerical Control MachineMAZAK, JapanTurning, milling machining center4Final washing machineShanghai ABB Engineering co., ltd ChinaCleaning the parts5Finish machining equipment (Home-made)Changchun aikesailuo company,ChinaMachining of tappet hole
9 III. Introduction of the advanced production technology and equipments 2. Assembly workshopThe assembly workshop is invested 120 million RMB in total, occupies an area of 10400㎡, includes four production lines --- assembly, test, painting and finishing, has annual production capacity of 100 thousand units, can produce Lovol B/D and 1000/1100 series in addition to 3, 4 and 6 cylinders diesel engines at the same time,Assembly line is approximately 280 meters long, occupies an area of 4600㎡, including 121 working stations totally.The assembly line widely adopted automatic and semi-automatic equipments, such as camshaft press-assembly machine, oil sump surface rubberizing robot, valve pat machine, automatic turning machine for cylinder block, crankshaft clearance measurement, piston projecting measurement and crankshaft turning moment measurement etc.
11 III. Introduction of the advanced production technology and equipments Technical characteristics of assembly lineExcellent flexibility, can assemble 3,4 and 6-cylinder engines at the same time.High automationStrong quality control by processingtotally covered by information system
12 III. Introduction of the advanced production technology and equipments Total area of testing line is 3800㎡, totally 24 sets testing platforms. Such 22 engine parameters as engine speed, torque, power, fuel consumption rate, fuel temperature, oil temperature, intake and exhaust temperature, inter-cooled pressure and so on will be tested by the line.Technology characteristic of engine testing line:AVL smoke meter and high-precision fuel gauge.RGV transmission, to achieve automated docking in desk frame, engine and tray.Full range coverage of information system.
13 III. Introduction of the advanced production technology and equipments Annex : Equipments supplier listS. NO.Production lineEquipment supplier1Dalian Haosen2Engine testing lineQidong Liantong3Coating and subsequent assembly lineShandong Gangzhijie4Equipment of assembly line alteration and storage line5Equipment of testing line for adjusting plan6Equipment of coating and subsequent assembly line for adjusting plan
14 IV. Our scheme for technology and R&D Lovol technical center is the key project for the second-period construction. It has 11 sectors and 1 testing center, with a R&D team about 350 people.Technical center will build up 60 testing plants, be of complete environmental testing room, noise elimination room, parts testing measure room, engine testing plant, assembly testing plant, even road testing ground and testing process center, to meet National Standard requirements from process to testing.By the cooperation with domestic and world famous research organizations such as AVL, BOSCH, SWRI (American Southwest Academe), RICARD, Tianjin University and Tianjin Industrial University, Lovol will be capable of R&D plants of numeric design, simulation analysis, combustion emission development, NVH development and reliability & endurance testing, meanwhile the production plants will cover diesel, gasoline and substitute fuel engines.
15 IV. Application and performance TruckEngineer TruckIntercity BusCity BusAgricultural EquipmentGenerator SetConstruction MachineryMining MachineryMarine AuxiliaryMarine Main Engine
27 Excellent Performance Lovol engines’ teams won the first and second place in the first race of “2008 Chinese Truck Race”Lovol Engines awarded “The Most Reliable Engine” title in “Le Mans Light Truck Endurance Race ”
28 Lovol Phaser 100T engine powered aircraft tractor which made by Qingdao special vehicle factory ,it was designated as dedicate engine by Chinese Military.Auman medium duty trucks powered by Lovol 6B210 engine were selected to be military specified products.
29 “New look of Binhai” float with Lovol engine presented at military parade of China 60th anniversary Generator set powered by Lovol engines serviced for Bird's Nest during 2008 Beijing Olympic Games , to make sure the safety of entry.
30 Lovol Generator Engines Stably Running 17742 hours in Saudi Arabia.
31 Lovol engines withstand -40℃ cold climate in Russia Lovol engines withstand -40℃ cold climate in Russia. Sales volume was 3000 units in the first marketing year, and has reached units totally.Lovol engines well run under desert climate such as 40℃-50 ℃ high temperature and dry weather condition in Iran.
32 VI. Introduction of engines for generator set and water pump 2. Introduction of generating engines with in-line pumpParameter for in-line pump engineNo.Item1003G1003TG1004G1004TG1006TG1A1006TG2A1006TAG1Continuous Power KW/r/min28/150044/150040/150065.7/150084/150092/1500121/150030/180050/180044/180075.6/180097/1800108/1800134/18002Standby PowerKW/r/min30.8/150048/150072.3/150093/1500102/1500134/150033/180055/180048/180083.2/1800107/1800119/1800147/18003Governing RateMechanical Governor（≤5%）、Electronic Governor（≤1%）GACGovernor（≤1%）1003G1A1003TG1A1004TG1A1006TG3A1006TAG1A1106C-P6TAGContinuous Power26/150038/150052/150086/1500108/1500133/150028/180042/180058/1800100/1800121/1800150/180028.6/150042/150057/150094.6/1500119/1500146/150030.8/180046/180064/1800110/1800133/1800175/1800GAC Governor（≤1%）Remark：Model Code“1106C-P6TAG”, letter“C” represent Stage 2 emission, letter“P” represent in-line pump。
33 Characteristics and advantages (in-line pump products) : Large density of powerLow fuel consumptionGood appearanceHigh Price/performance ratioGood cold start performance—can be well started at -10 ℃ without pre-heater, -25 ℃ through the flame pre-heat cold start aid, and with -40℃ start solution.ReliabilityExcept the fuel system, the structure and parameter is almost same as Perkins 1000 series engines.
34 3. Introduction of power generation（STANADYNE rotary pump） Parameter for STANADYNE pump engineNo.Item1003G1003TG1003C-3TAG1A1003C-3TAG2A1004G1004TG1004C-4TAG1A1004C-4TAG2A1006TG1A1006TG2A1006TAG1Con.PowerkW/r/min28/150044/150042/150046/150040/150065.7/150067.5/150074/150084/150092/1500121/150030/180050/1800-44/180075.6/180097/1800108/1800134/18002Sta.Power30.8/150048/150050/150072.3/150081/150093/1500102/1500134/150033/180055/180048/180083.2/1800107/1800119/1800147/18003Fuel Cons. g/(kW·h)≤218≤2104Governing RateMechanical Governor（≤5%）GACGovernor（≤1%）5EmissionStage IStage IIRemark:Model Code“1003C-3TAG”, letter“C” represent Stage 2 emission.
35 Characteristics and advantages (STANADYNE pump products): Low fuel consumptionGood appearanceLarge density of powerGood cold start performance—The engine can be easily started at -25℃ with aid of flame preheating device.Low noise and vibration levelGood reliability and stabilityHigh Price/performance ratioWide maintenance service —STANADYNE’s worldwide service system supports the engines’ service .Absolutely inherited the advanced technology and classic appearance design of Perkins 1000 series engines for generating sets.
36 Euro Stage IIIA EPA Tier3 4. Introduction of power generation （Common Rail products ）:Parameters of common rail engines ( Tier3,1800r/min）No.Model1004D-E4TAG1006D-E6TAG1Continuous power kW/1500rpm687484971121221292Standby power kW/1500rpm7581921071231341423Continuous power kW/1800rpm7182871051131171191311444Standby power kW/1800rpm7890961151241585Governing rateElectronic Governor（≤1%）Euro Stage IIIAEPA Tier3Remark:Model Code“1004D-E4TAG”, letter“D” represent Stage IIIA /Tier 3 emission level,Letter“E”represent Electronic Control High Pressure Common Rail route.
37 Characteristics and advantages (Common Rail products): High quality electricityUltra-low fuel consumption—Adopting world advanced high pressure common rail and four-valve technology route，the fuel consumption is 5% lower than those engines with in-line fuel pump.Good cold start performance—The engine can be smoothly started up at -35 ℃ with aid of grid-type electric preheating device. Moreover, it has measurements for start-up at -40 ℃.Little vibration and low noiseGood stability & Reliability—Adopting world advanced four-valve technology and Bosch electronic control fuel supply system, the engine’s function becomes more stably and reliably.Wide maintenance service —BOSCH’s worldwide service system supports the engines’ service .Low emission — The engine’s emission can meet Euro Stage IIIA and EPA Tier 3 legislations of developed countries.
38 Pipeline Natural Gas Engine for Generator Sets 5. Introduction of power generation (Natural Gas Engine)Engine model1004NG1006NG1006-G6TAGFuelPipeline Natural GasInduction SystemNaturally AspiratedTurbochargedGoverning Rate< 3%≤ 1%Rated Power1500r/min30kW40kW82kW1800r/min35kW45kW95kWStandbyPower33kW42kW90kW38kW47kW105kWExhaust Temperature(Before/After Turbo)≤750 ℃≤750℃≤700 ℃Pipeline Natural Gas Engine for Generator SetsRemark：The letter N in the engine model“1004NG”means“fuel type is natural gas” (first stage emission standard). The letter G (first letter) in the engine model“1006-G6TAG”means“fuel type is natural gas ”(second stage emission standard and above).
39 Characteristics and advantages (Natural Gas Engine ): Low requests to the gas pressure, mainly using the pipeline natural gas and the low pressure natural gas；High environmental adaptability.Fuel economy——In Nature gas-rich area, the use cost is much lower than that of diesel generating set. The improvement of fuel economy is obvious.Small vibration, low noise——Softer combustion, lower vibration noise.The engine speed can be switched between 1500rpm and 1800rpm freely by the calibration software.The key parts and components are all purchased from world famous suppliers, such as, the electronic throttle controller and mixer of Woodward company (USA brand) , ignition plug of NGK company (Japan brand), electronic ignition system of Jiangsu Huidong company (Delphi technology).
40 China Classification society CCS certificate 6. Introduction of power generation（Marine Auxiliary Diesel Engine）In order to enlarge the product range, we exploit Marine Auxiliary Diesel Engine with mechanical pump + electronically controlled technology, the power range is from 40kW to 110kW. Our marine engines meet China Classification society CCS certificate, and has batch quantity for sales。Model1004GM1004TGM1006TGM1006TWGMInductionNaturalTurbochargedTurbocharged and inter-cooledRated power（1500r/min）40kW60kW90kW110kWGovernor & governing rateElectronic governor≤1%China Classification society CCS certificateChina Classification society CCS certificateRemark：Model“1004GM”,Letter“M” represent “Marine”.
41 Characteristics and advantages（Marine Auxiliary Diesel Engine）: seawater as the cooling medium of heat exchange system. Fan and radiator are replaced by seawater pump and heat exchanger, and adapt marine environment.Double fuel pipe structure for the fuel route system, while add fuel route alarm device, to assure if rust, leak or broken happen in and out of high pressure fuel route, fuel won’t spurt and the device will alarm timely.High protection and safety. External rotary and high temperature parts are shielded.Double-line design for all electric component.External parts have rust prevention for working on the sea against corrosive and wet air , and add shield to prevent electric component against fog corrosion.
42 7. Introduction of water pump Performance parameter of water pump engineNo.Item1003-3TZ1004-4Z1004-4TZ1006-6TZ1006-6TAZ1Continuous powerkW/r/min-40/150065.7/150092/1500121/150045/180044/180075.6/1800108/1800134/180050/220075/220092/2200135/22002Fuel consumption g/(kW·h)≤218≤2103Governor & governing rateMechanical governor≤10%Remark: Model Code“1003-3TZ”,letter“Z”represent“Other model”, here refer in particular to “Engines for water pump s”.
43 Characteristics and advantages (Water pump Engine ): Components of engines have high performance.According to the demands of customer, we can offer various configuration.To meet controlling demand, we can provide engines with control box, and offer clutch with belt wheel as well , drive many kinds of devices.Low governing rate and stable flow rate.
44 8. World famous supplier Turbocharger Common rail technology and injectionBYC fuel pump/Hengyang fuel pump/Piston ringTappetLiner/ piston/ cylinder head gasketFuel filter on common rail enginesRotary fuel pumpSolenoidMotorFilterValvejointTurbocharger on EU II Generator engine