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0 Vertex Tooling July 10th, 2012. Vertex Drum Production Costs Quoting out drum and platens with Tracamatic and C&M – quotes due 7/12.

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Presentation on theme: "0 Vertex Tooling July 10th, 2012. Vertex Drum Production Costs Quoting out drum and platens with Tracamatic and C&M – quotes due 7/12."— Presentation transcript:

1 0 Vertex Tooling July 10th, 2012

2 Vertex Drum Production Costs Quoting out drum and platens with Tracamatic and C&M – quotes due 7/12

3 Vertex Drum Rework Costs

4 Current Process 1.Complete Drum Design – 5 – 10 Days 2.Rough ID and Rough Length (Niigata) - 1 Day 3.Rough OD (Lathe) – 1 Days 4.Semi-Finish OD off Centers (Lathe) – 1 Day 5.Semi-Finish Bore ID & length (Niigata) – 1 Day 6.Finish Hone OD (OSW) – 5 Days 7.Finish mill length & Chamfers (Nigata) – 2 Days 8.Semi-Finish OD – center on ID (Lathe) – 1 Day 9.Finish Grind OD –center on ID (OSW) – 4 Days 10.5 Axis machining - mill cavities (SNK) - 4 Days 11.Debur ID and OD by Hand – 1 Day 12.Chrome - 7 Days 13.Attached Gears- ½ Day Total: 35 – 45 Working Days (7-9 weeks) Proposed Process 1.Finalize Prints – 3 Days 2.Mill cavities (SNK) days 3.Debur ID and OD by Hand – 1 Day 4.Chrome (w/o interior fixturing) Days 5.Attached Gears - ½ Day Total: Working Days (2-3 weeks ) Need to have stock thickness to reduce lead time Vertex Drum Lead Time Suggested Stock Sizes: Nugget Drum.284 McChicken Drum to 1 Drum to 1 Drum.390

5 4 Vertex Tooling - Appendix July 10th, 2012

6 $25.8K* $1.7K* $1.0K $9.1K $2.4K $9.2K* $0.3K Major Tooling Change (+ Outer Fill Plate) $49.5K Cost Major Tooling Change (+ Outer Fill Plate) $49.5K Cost Minor Tooling * Change (Patty Size) - $39.4K Cost $0.3K ^$6K $18K Vertex Drum Tooling Detail

7 Inside Diameter Machining - 2 ½ D / Ribble Machining Fixture - Rework / Drum ID Change Current idea – Walco would build a large holding fixture – and run on their large vertical lathe Fixtures have NOT been released – Estimated Lead Time 12 weeks Risks include tolerancing and finish. Walco thinks they can hit 63 m finish Walco may also need some sort of surface polishing fixture if 63 m finish does not meet requirements Walco has quoted: $27,100 rework fixture At some point we will need to make a decision to kick off 2 ½ D fixturing and/or rework fixture Vertex Drum Rework Fixture

8 RevoFormer 500/600/700 Competitor tooling costs can be fairly closely estimated RevoPortioner / Drum Cost Calculation

9 Mfg - Sintered Drum / Burnished OD - Fixed OD / No ID requirements -Fixed Internal Parts -Hardware – looks to be able to be reused Current – Sell Price $35K (630 Drum) Cost – Estimated at $18K -Drum with roll / burnish? $10-12K -Could be rolled or cast in cylinder - OD 5 axis Machining – Program & Machine $5k -Hardware? Estimate $2-3K Current LT – 8 weeks Potential LT – 3-4 wks – dont know why it cant be shorter…. If local machined -Keep fixed drums on shelf -Only Programming & Machining w/5 Axis Lathe -LT may be including made in Europe / may face reduced LT if machined in US Rework Add weight -Looks possible - $5K? Dont see why not Reduce weight -With burnished OD – not possible – Key competitive edge Note – Revo may be working on a sectional production drum similar to their test drum. RevoPortioner / Drum Mfg Information


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