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Machine Vision Inspection Systems Konem Solutions, Pune.

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Presentation on theme: "Machine Vision Inspection Systems Konem Solutions, Pune."— Presentation transcript:

1 Machine Vision Inspection Systems Konem Solutions, Pune

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3 We provide Vision Based Inspection systems with high accuracy & repeatability to meet your quality needs. We provide Vision Based Inspection systems with high accuracy & repeatability to meet your quality needs. And if you think vision systems are too complex to use then do have a look at our systems And if you think vision systems are too complex to use then do have a look at our systems Our Easy to use inspection products provides the ultimate solution to the manufacturing challenges you face in your company Our Easy to use inspection products provides the ultimate solution to the manufacturing challenges you face in your company We have solutions, whether you are checking, fault identification, presence/absence, object identification, or feature counting We have solutions, whether you are checking, fault identification, presence/absence, object identification, or feature counting M a c h i n e V i s i o n

4 Q C – Machine Vision Approach Consistency in efficiency working 24/7 Consistency in efficiency working 24/7 Requires less / no man power Requires less / no man power System uses the set of predefined intelligent algorithms which eliminates human errors System uses the set of predefined intelligent algorithms which eliminates human errors Statistical and Graphical results are generated to enhance quality control Statistical and Graphical results are generated to enhance quality control Losses can be minimized by providing consistency in quality of goods Losses can be minimized by providing consistency in quality of goods Decreases liability, increases the assets and keeps unwanted expenses under control Decreases liability, increases the assets and keeps unwanted expenses under control

5 Q C – Existing Approach Since quality inspection is done manually, there is inconsistency in standards. Since quality inspection is done manually, there is inconsistency in standards. Because of human intervention the possibility to err increases. Because of human intervention the possibility to err increases. Monotonous work leads to in-attentiveness, frustrations and anger & hence loss in efficiency Monotonous work leads to in-attentiveness, frustrations and anger & hence loss in efficiency Quality inspection is very much dependent on man power Quality inspection is very much dependent on man power Repetitive training cost is a liability Repetitive training cost is a liability

6 Camera Based Inspection Application Application PHARMACEUTICALS Location of Broken Tablet. Location of Broken Tablet. Color Variation Detection. Color Variation Detection. Tablet Counting. Tablet Counting. Missing Tablet in Blister Pack. Missing Tablet in Blister Pack.

7 ApplicationELECTRONICS Detection of; Detection of; 1. Missing component on PCB. 2. Area Detection. 3. Wafer Edge detection. 4. Missing Leads of components. Measurement of; Measurement of; 1. IC lead Pitch. 2. PCB Holes and pitch. 3. Orientation of I.C. 4. Solder Paste height.

8 Application FOOD INDUSTRY Liquid level Detection. Liquid level Detection. Pre and Post Packing Inspection. Pre and Post Packing Inspection. Counting. Counting.

9 Demo 1 This application is used to Detect presence/absence of rings in their respective inserts and To check whether the inserts are in their proper position

10 Master Sample

11 Missing Ring

12 Good Sample

13 Wrong Insert

14 Good Sample

15 Demo 2 This application is used to find flaws in the Kit Facia of Automobiles. The following flaws are successfully identified. This application is used to find flaws in the Kit Facia of Automobiles. The following flaws are successfully identified. Knob Interchange Knob Interchange Led Interchange Led Interchange Intensity Difference Intensity Difference

16 Master Sample

17 Good Sample

18 Knob Interchanged

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20 Intensity Diff

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22 Good Sample

23 Led Interchanged

24 Technology Machine vision has matured into a precise and reliable measurement tool in many industries and applications Machine vision has matured into a precise and reliable measurement tool in many industries and applications New technologies in software and imaging sensors make vision a low-cost measurement tool New technologies in software and imaging sensors make vision a low-cost measurement tool We have one of the latest technologies in the market to provide you The BEST possible solution at an optimized cost We have one of the latest technologies in the market to provide you The BEST possible solution at an optimized cost

25 Contact Us So if you are thinking of installing Machine Vision System or if you want to know whether machine vision system could be useful to you then,Call us So if you are thinking of installing Machine Vision System or if you want to know whether machine vision system could be useful to you then,Call us Mr. Vihang Patil Konem Solutions, Pune +91 –


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